Backhoe So the backhoe worked great for 12 hrs.

   / So the backhoe worked great for 12 hrs. #21  
Bigenning to stew. I think tomorrow will be the day I pop my cork. No call today, so I called them. "How's it looking" ...."Not good" ..."Why?" ...."We changed the valve, and it's still not working right. We'll keep on it today and try to figure it out."...That was at 11 this am, no phone call or tractor in my driveway. I did say to the guy, "Look, this is a tractor that I bought new in October. It has 12 hours on it. How about you guys find a new BH76 at another dealer, swap it out, and then you can take all the time you want to fix it." ...."I don't think Kubota would go for that"........................

Been 2 weeks. I cannot believe that this can be so hard for a dealer to figure out.

A few friends are of the opinion that because this is warranty work, they're not too concerned with the time, and it's getting bumped for paying work, but I would assume that it's like a car dealer, who gets paid by the manufacturer if they do work under warranty, no?

Yup. Tomorrow's gonna be eruption day. Going to stay civil, but I laid out some substantial cash for this machine, and they are not exactly impressing the !^%$! out of me with their know-how.

Mike

I understand the frustration. I would stay on them. A good dealer would consider your option of swapping backhoes. They would have to run it through Kubota though. They need to get the factory rep there and involved in the decision process. Two weeks for a problem like this, considering one of them was a short week isn't totally unreasonable yet.

The dealer gets paid by Kubota for the repair work, they will really have to work hard to get paid for the diagnostic time. They cannot unfortunately dedicate all of their time to just your machine. My guess is that at this point they are talking to the field rep that is giving them direction. They try what he says, and then call him back, then they work on other machines while waiting for his next direction, and so on. He is probably calling the engineers and waiting for their direction. It sucks for you not having your machine but odd problems like this can take a little while to work out.

Like I said, keep on them about it, but don't blow-up quite yet. Question them some more on who is involved at this point. See how far up the flag pole they have run it. If the factory isn't involved yet, I would want to know why. See about a loaner or if they will pay for a rental. The low hours on the machine should warrant something from them.

Brian
 
   / So the backhoe worked great for 12 hrs. #22  
Been following this and trying to figure it out from the computer. And feel for you and the dealer as I assume last thing they want is your tractor in there shop. My 2cents would be to make sure the lower pressure side hose is not plugged penched. On my B26 if the thumb valve sticks it does all kinds of funny things like what what yours is doing, don't know if you have a thumb valve but wish you best on finding out the problem.
 
   / So the backhoe worked great for 12 hrs. #23  
Leon, the mech says there is an individual relief valve for that function; so (according to him) it only affects that piston and none of the others. Will def operate it when they bring it. I'll chime in here once I know, thanks for the input.

Mike

Uh huh;


What they have done and what they should have done............


If it had been me I would have run a pair of hydraulic lines to another tractor and used that tractors fluid power to verify the "Problem" and narrow the number the usual suspects or at least had a hydraulic power pack to feed it and test it for the issues by blocking the booms up the operate the bucket cylinder.



Ok

On to the dance................................


backhoe fluid flow


open center hydraulic system


Using the three point hitch hoist circuit for pressure side of valve body

one pressure line........ used for the hoist function used to feed the

pressure side of the valve body fluid flow for all circuits

one return line ............


IS the backhoe- the type with the individual valve spool for each
function?, or is it the type that uses the gimbaled control valves
simular to the Kubota's front end loaders?




OK so if we have a standard valve body with 6 spools-

left outrigger one spring centered double acting valve spool

right outrigger " " " " " " "

boom swing cylinder " " " " " " "
some use roller
chains and a double
rod cylinder or
paired cylinders

upper boom arm " " " " " " "

lower boom arm " " " " " " "

bucket cylinder " " " " " " "


the valve body may or may not have a relief cartridge for each BOOM
function being the upper boom, lower boom, boom swing, and
the bucket cylinder and or thumb.


the oil flow would be from left or right outrigger to the boom functions
to the opposite outrigger back to tank.


A gimballed system is open center with spring centered gimbal spools with two gimbals.

one example:

left outrigger spool valve
extend
retract


left gimbal
upper boom extend
upper boom retract
lower boom extend
lower boom retract

right gimbal
bucket extend
bucket rectract
boom swing left
boom swing right

right outrigger spool valve
extend outrigger
retract outrigger




The dipper cylinder should have been pulled and tested to see if it is intact.

The dipper cylinder hoses should have been removed and tested; the issue with the single function not working leads one to think it is the cylinder or the hoses.

1. internal hose casing failure- the rubber inner hose collapsing and closing off flow.

2. floating debris such as hose rubber wedging in the fitting or fittings or piston packing.

3. piston separated from cylinder rod and piston nut free to move in the barrel side of the cylinder possibly breaking off metal and being stuck in hose end.

Piston O ring is blown refer to (a) below

a. oil flows freely with no restrictions and not capable of doing work.

b. cylinder has become egg shaped and bypasses oil BUT is not leaking oil-not likely:(


c. broken spring in gimbal for digging cylinder function and the spool becomes useless under resistance-any resistance.
c1. the spring could still work at times to center the gimbal and then not work when the bucket encounter resistance.

I can see a bad relief valve "Only" if all the boom functions had a relief valve and could bypass back to tank or the valve bank had a main relief valve that reacted to system over pressures at the specific function used.


(I would hope that the valve body can be photographed and posted here or an example valve body posted for reference).

I dont know why the punctuation marks do not line up under the first row of words like they should as the first line is the same for all the sentences.
 
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   / So the backhoe worked great for 12 hrs. #24  
Thinking about it a little it could be something like a metal filing that didn't get flushed out when they made the valves or a piece of hose like leonz said stuck in the control valve or on the cylinder piston. Just a stupid question but have they got another tractor they can put the BH on so you can at least get your tractor back while they work on the problem?
 
   / So the backhoe worked great for 12 hrs. #25  
Sure sounds like a stuck port relief. If they changed the valve and the problem is still there, then perhaps the mating surface on an adjacent valve is not flat and is causing enough distortion in the valve body for the relief to stick. Ask the dealer if they can replace the complete valve pack.
 
   / So the backhoe worked great for 12 hrs.
  • Thread Starter
#26  
So.......They dropped it off last night. I wasn't here, but they had called. Said that the new relief valve wasn't set to the correct pressure, they adjusted it, and now it's fine....Boss took it out back, virgin ground, dug a hole, it's fine.

I tried it out today, and it digs. I don't, however, feel that that function is as strong as it was. I swear that the dipperstick, when retracting, would pull the tractor backwards before. Not even close now. Wondering if it was just my perception, because if the dipperstick is planted, and I curl the BUCKET towards me, it will drag the tractor backwards. Going to keep it for now, and see how it digs. I'm hoping that it's just me, and when I'm using it for real, it digs like I remember.

Thanks for all the good ideas and advice. I'm still pretty disgusted at the time it took, and the difficulty diagnosing what, to me, should not be a complex repair, ESPECIALLY at a facility that does hydraulic repair....Anyhow. Thanks.

Mike
 
   / So the backhoe worked great for 12 hrs. #27  
I'm still pretty disgusted at the time it took, and the difficulty diagnosing what, to me, should not be a complex repair, ESPECIALLY at a facility that does hydraulic repair....Anyhow. Thanks.

Looking at their website, I would say they look like a mower and small engine shop that happens to sell ASV and Kubota equipment. If that is the case, I think they did a pretty good job. Now if they are an ASV and Kubota dealer that happens to sell mowers and small engines, then I think they might have failed, considering they have 8 technicians.

Maybe because I have spent 12 years of my career working in Kubota dealers I can see how it could take them as long as it did, but in the same breath it really shouldn't have taken more than a couple of days.

Glad you have your machine back and I hope it continues to function properly.

Brian
 
   / So the backhoe worked great for 12 hrs. #28  
So.......They dropped it off last night. I wasn't here, but they had called. Said that the new relief valve wasn't set to the correct pressure, they adjusted it, and now it's fine....Boss took it out back, virgin ground, dug a hole, it's fine.

I tried it out today, and it digs. I don't, however, feel that that function is as strong as it was. I swear that the dipperstick, when retracting, would pull the tractor backwards before. Not even close now. Wondering if it was just my perception, because if the dipperstick is planted, and I curl the BUCKET towards me, it will drag the tractor backwards. Going to keep it for now, and see how it digs. I'm hoping that it's just me, and when I'm using it for real, it digs like I remember.

Thanks for all the good ideas and advice. I'm still pretty disgusted at the time it took, and the difficulty diagnosing what, to me, should not be a complex repair, ESPECIALLY at a facility that does hydraulic repair....Anyhow. Thanks.

Mike

If it's just a case of adjusting the relief valve to get more force then it should be an easy fix. I'm glad they at least got it back to you.
 

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