So while I am waiting in my office - how to bend / mold copper

   / So while I am waiting in my office - how to bend / mold copper #11  
Here Carl. I got the dumb ***** behind the camera to take the cover off the 12" slip roll. Piece of 20 gauge in the pic for example.


image-2593234454.jpg

Terry
 
   / So while I am waiting in my office - how to bend / mold copper #13  
Dave that flow forming is just TOO cool!! On my list of things to try.

Terry
 
   / So while I am waiting in my office - how to bend / mold copper #14  
My folks made a lot of art and sculptures and such. Make a female form, lay the copper sheet over it, and hammer it into the form.

Pretty much like that video shows, but no air tools back then and a lot of C clamps. Sore thumbs, too!
 
   / So while I am waiting in my office - how to bend / mold copper #15  
If you can find it; soft copper sheets work better. Most of what I have seen for sheet metal work lately is tempered/cold rolled sheets. Metal art suppliers probably have the soft temper stuff in small pieces. Heating copper and quenching it in water will soften it; reverse of steel. As you stretch the material it will work harden. The deeper the form the thinner the piece will become. The tension/fail point to work harden crack is at the top where the thinning starts. We learned all this in metal shop when I was in the 6th grade.

Ron
 
   / So while I am waiting in my office - how to bend / mold copper
  • Thread Starter
#16  
Yeah.... That video is brilliant MinnesotaDave. Thank you so very much. That is something within my skillset for sure.

Tractor Seabee, thanks for the info on copper. I have been pricing this stuff out and I guess I live in a fantasy land of what copper plate should cost. Stuffs like gold.
 
   / So while I am waiting in my office - how to bend / mold copper #17  
Yep, that air hammer flow forming is my speed too - I use air tools for everything possible :D
 
   / So while I am waiting in my office - how to bend / mold copper #19  
I've made simple shaping tools by welding shapes to an air chisel bit. Moves metal around pretty fast and you can back it up with a bodymans dolly.
 

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