SSQA fork build

   / SSQA fork build
  • Thread Starter
#121  
Pictures for my previous post. Mistakes= frustrating, embarrassing and humbling (being humbled is a good thing). But when you get past that, its a good feeling knowing that its getting done right. Here I show removing the left side sprocket ears and welding on the new ones in the right location. Since these are welded on one side only, had to tack in a brace to keep it from pulling. Today will be drilling and boring the new holes for the sprocket shaft. Didn't want to deal with the lock bolt hole when boring the holes, so the sprocket shafts will need to be modified a bit. More on that coming up.
 

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   / SSQA fork build
  • Thread Starter
#122  
Looking at McMaster I spotted these wiper seals for < $4.00. Kind of a no brainer to add these on. Just have to make the housings and drill and tap the blocks on the forks to mount them. Maybe now oil instead of grease for lube.
 

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   / SSQA fork build #123  
Any advice on using CAD? I've tried some of the "sample" programs (free) thinking if I found one I liked I would buy the license. But they are pretty complicated at least for me, so I am still using traditional drafting tools.
 
   / SSQA fork build
  • Thread Starter
#124  
I'm sure there are some professional CAD people that could advise you on this way better than me. I'm self taught Autocad and then started using Spaceclaim for 3d work. The reason I'm using Spaceclaim is because its on the work computer already. It's not a free program by no means.
 
   / SSQA fork build #125  
Google Sketchup is free. Pretty different paradigm from most other CAD systems, but lots of people love it.
 
   / SSQA fork build #126  
I'll add a second vote for Sketchup. I started using it after others here had said good things - my experience was don't try to just "figure it out" - use the online tutorial video guides to learn the basics and then you'll find it both easy to learn and a pleasure to use. That is my experience at least. I really like it. (and yes additionally it's free.)

E.
 
   / SSQA fork build
  • Thread Starter
#128  
Got the hole for the sprocket shaft drilled and reamed. A lot easier on the mill vs the mag drill for sure! The third picture is the new way to hold shafts in place and keep them from turning. Pretty much the same way the big boys do it.

Starting to work on the housings for the wiper seals. Should have pics tomorrow.
 

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   / SSQA fork build
  • Thread Starter
#129  
Machining the housings for the wiper seals. Using soft jaws that I machined to fit the OD of the housings to speed things along and also because after coating, they will get 'touched up' a bit in the bore where to seals fit. Indexed the holes and used a counterbore for the 1/4" allen head bolts that will hold the housing to the forks. Last picture is showing both sides of the completed parts. While the frame and housings are getting powder coated, I'll get the forks back up on the mill to index and tap the holes for the housings.
 

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   / SSQA fork build
  • Thread Starter
#130  
Got the forks back up on the mill to index and tap the holes for the wiper seal housings. Also decided to drill and tap an 1/8" npt hole for introducing oil to the top of the shaft via a Gates cup or oiler. I'll experiment with this after assembly and during sea trials. Just using the grease zerks as a plug for now.

Should start assembly this weekend. I might machine some custom thrust washers to make the sprocket alignment better on the left side, other than that, everything should be made.
 

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