ShieldArc: Good to know... you are on my list of 'real welders that I would ask for advice'. Its a short list.
Everyone else: the concept of converting my bumper pull deck-over to g/n has intrieged me ever since I first saw pictures of ShieldArc's conversions. I am not going to say it shouldn't be done, but will say that meny aspects of the issues at hand need to be addressed. I would only build one for my own use, not for other people, largely due to the lieablity issues. In my case, I have my own trailer to compair to 2 other similar g/n trailers, from which I would copy measurements, in addition to asking ShieldArc numerous questions about his builds. My 20' bumper pull is more heavily built than both g/n's I have to compair to, thus I believe I would be safe hauling the same weight they do if I build my g/n adaptor out my the same heavier metal mine is made of. Another issue is the labeled weight rating, the factory tag says 9990 lbs gross, about 4k empty. But it has hauled over 11k payload easily, and felt safe doing so, just not legally. But if I were to leave my local area, and be checked by DOT, I bet they start writing tickets quickly, more so if they see a home made g/n adaptor. So there's lots of things to take into account in this endevor. Please do so safely and smartly, it may be me or my family that gets hurt if an under-engineered home built g/n adaptor comes apart.