teaching myself to glue metal together

   / teaching myself to glue metal together #21  
Wire speed is what controls the puddle (and how fast you move) .... Most times you what just enough wire speed to maintain about 1/4 to 3/8 inch stick out as you move along..... And tilt head over to side so you can watch the arc/puddle, what the arc is doing is going to tell you if weld is going to be good or not....

Go back to message #10 and use the links that are there....

Dale
 
   / teaching myself to glue metal together
  • Thread Starter
#22  
Wire speed is what controls the puddle (and how fast you move) .... Most times you what just enough wire speed to maintain about 1/4 to 3/8 inch stick out as you move along..... And tilt head over to side so you can watch the arc/puddle, what the arc is doing is going to tell you if weld is going to be good or not....

Go back to message #10 and use the links that are there....

Dale

Hey Dale, I do subscribe to both Jody's youtube channel and weld.com's youtube channel, and a few others as well. That "how NOT to weld" video is great, thanks! Actually, it's handier now then when I first posted this thread because I've been welding a little more since then, ergo, making more mistakes. :D
 
   / teaching myself to glue metal together #23  
When it comes to spatter, think about it like you are dumping a 5 gallon bucket of water on a flat rock.

If you pour too fast, the water splatters everywhere right, but if you slow it down some, it does not splatter as much. So it is the same thing with wire feed welding. You slow the wire speed down so that "too much water"...that is, too much wire...does not make the weld splatter everywhere.

Of course you cannot slow it down too much, because then you are "spraying" the steel on, and not getting any penetration needed. What you want is something called "globular transfer" and when you get your voltage and your amperage set just right, you will know it. It will look like droplets in very fast succession are being dropped off the wire as it is burning up in your puddle.

Pay attention to SOUND: I weld as much with my ears as I do my eyes. I can just hear a good weld going in.

But I suspect what really might be happening is, the original poster is DRAGGING their gun.

Stick rod is called "drag rod" for a reason, but everything else gets PUSHED! If you drag your wire feeder, you get a lot of splatter. Hard wire, flux core,...you want to PUSH it.

This one change will really change the look of your welds (and increase penetration).
 
   / teaching myself to glue metal together #24  
BT, I've personally not used flux core (yet) but from Miller and every other source i've seen, you treat flux core the same as "stick on a roll", and DRAG

"Push or drag?

With flux-cored welding, you should always use a drag (pull) technique, in which the tip of the welding gun is being pointed back at the weld pool and dragged away from the completed weld. An easy rule of thumb for remembering whether to use a push or drag (backhand) technique is: "if there's slag, you drag"


The above is from this
Flux-Cored Welding: The Basics for Mild Steel

I've never welded professionally, but have had O/A setup since the '60's, was taught stick by a pipeliner using his SA200 (early '70's), bought my 250 amp ac/dc stick welder a couple years later, then finally added MIG about 10-12 years ago; then a second mig (both Millers, mm211 and mm252) and recently added a smaller stick/tig combo - point is, I'm always open to learn, so would like to hear how/why you "push" flux core? Thanks... Steve
 
   / teaching myself to glue metal together #25  
BT, I've personally not used flux core (yet) but from Miller and every other source i've seen, you treat flux core the same as "stick on a roll", and DRAG

"Push or drag?

With flux-cored welding, you should always use a drag (pull) technique, in which the tip of the welding gun is being pointed back at the weld pool and dragged away from the completed weld. An easy rule of thumb for remembering whether to use a push or drag (backhand) technique is: "if there's slag, you drag"


The above is from this
Flux-Cored Welding: The Basics for Mild Steel

I've never welded professionally, but have had O/A setup since the '60's, was taught stick by a pipeliner using his SA200 (early '70's), bought my 250 amp ac/dc stick welder a couple years later, then finally added MIG about 10-12 years ago; then a second mig (both Millers, mm211 and mm252) and recently added a smaller stick/tig combo - point is, I'm always open to learn, so would like to hear how/why you "push" flux core? Thanks... Steve


Nope: they are wrong: you PUSH the weld running Flux-Core or Hard Wire. You can travel faster, get better penetration, and end up with better looking welds.

Try it, if you do not believe me.
 
   / teaching myself to glue metal together #26  
Maybe eventually.

Watch CAREFULLY for a GREAT buy on a Hobart Handler 190 AMP MIG-220V machine.
Right now they are $639.99 on the Blain's Farm and Fleet website.
TSC often has had them for $649.99

A year or so ago, I found a GREAT DEAL on the Hobart Handler 190 MIG (new) on E-Bay, WITH the aluminum spool gun.
I didn't need another welder, but I bought it!
I sold the aluminum spool gun on E-Bay, and ended up with the Hobart Handler 190 MIG at a net cost of $444.

Unfortunately, I have never seen a Hobart Handler 190 MIG E-Bay deal like that again.
The Hobart Handler 190 MIG is a conventional technology 220V welder, not a light weight inverter type!

When you get one..... you will LOVE IT!
 
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   / teaching myself to glue metal together #27  
Nope: they are wrong: you PUSH the weld running Flux-Core or Hard Wire. You can travel faster, get better penetration, and end up with better looking welds.

Try it, if you do not believe me.

Odd the your statement is against everything I have ever heard about fluxcore.... If it has slag you drag....

Dale
 
   / teaching myself to glue metal together #28  
Nope: they are wrong: you PUSH the weld running Flux-Core or Hard Wire. You can travel faster, get better penetration, and end up with better looking welds.

Try it, if you do not believe me.
Huh?!? I was taught you can push or pull GMAW but you pull FCAW. As mentioned 'if slag, you drag'.
 
   / teaching myself to glue metal together #29  
Nope: they are wrong: you PUSH the weld running Flux-Core or Hard Wire. You can travel faster, get better penetration, and end up with better looking welds.

Try it, if you do not believe me.

I always heard "drag with slag", meaning drag with flux core and push with hard wire. However, I have very little experience with either, usually doing stick weld.
 
   / teaching myself to glue metal together #30  
Slag was formulated to drag but I guess technically you can push, drag or do curlicues. who ever holds the gun is tied to the outcome.
 

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