MHarryE
Elite Member
- Joined
- Feb 15, 2009
- Messages
- 2,946
- Location
- Northeastern Minnesota
- Tractor
- Kubota M7-171, M5-111, SVL75-2, RTV900XT & GR2120; CaseIH 1680 combine
Beginning is what we call VEHR or very early hour reliability. Primary problems are assembly, loose, leaks and electrical. Our facility paid incentive compensation to the line assemblers based on VEHR. The next step is infant mortality. Material flaws, defective welds, etc. once past this range it’s in the sweet spot. Operator abuse can cause havoc and by this I don’t mean how a person drives but rather how they maintain. Operator error can enter in but it’s often maintenance, lack of grease, no filter changes, poor quality filters or oil, not cleaning cooling systems, these are examples. I’ve witnessed mines operating around the clock get incredible hours. 22 hours operation, 2 hours maintenance every day. Machines run on a set routine, operators not pushing the envelope. They shift the upswing on the bathtub curve to the right but at some point it still shifts up. Excellent record keeping points out when this upsweep begins. Then you have the outliers. If you watch Gold Rush you will see a driver who bent his car in the middle hitting a bump. I saw a farmer with a new RAM, no doors, because of hitting a gully at high speed and bending it like a banana. Take off the doors and carry on. When I began my engineering career, agriculture, specifically self propelled combines. Target was 2,000 hours with 60% of the original machine cost in repairs. My current combine on my retirement farm has 5500 hours and only downtime last season was a flat tire. My tractors are my farm lifeblood and are all Tier 4 final for reliability because I am too old to consider spares. My nephew has 13 with the aim of keeping a half dozen running at any time. I help him on his most time critical task because of uptime. In a week’s span to perform this task his dad might run 4 tractors due to major breakdowns. These are the tractors I see here as the ones like because they can work on them. I’m too old to keep working on them so I buy ones with the best reliability.