Ello there Dave
As many others have said already, Differential Braking (the concept you describe) is an effective and proven method, and your The Auto-Box and fairly hefty axle that your proposed drive-train is equipped with will be brilliant for the job.
I too have been looking into making a small tracked toy, but haven't yet got the budget for it yet. When I do I'll be going for a hydrostatic transmission as I want to run a big snowblower or flail mower too. Hyrdo seems the way.
My tracks will be from a BV202 (a BandVagn made by Volvo, the predecessor to the Hè‡*glunds BV206)
Here's a video you may find inspirational: Some guys (who've ruined a BV206 by putting a daft body on it) making uprgraded tracks. A relatively simple process: and you don't need to go so extreme I'm sure.
[ame=http://www.youtube.com/watch?v=zrWx8yxtsWo]Extreme Hagglunds - Track Building - YouTube[/ame]
Here's a set of BV202 tracks being put to good use - simple differential braking on this one too: [ame=http://www.youtube.com/watch?v=QvxtDQaJ4eo]Homemade Bandwagon testdrive - YouTube[/ame] Note how unstable the suspension renders it.
And another set, on a slightly more tame machine with a more useable suspension setup - though it seems under-powered. (a problem you're not going to have) [ame=http://www.youtube.com/watch?v=f1uq7ftKaL4&feature=related]Telahärveli, omavalmiste - YouTube[/ame]
There's also a lot to be said for the extreme and ingenious simplicity of the Russian machines designed for driving around on the Tundra. This is absolutely one of my favourite machines, but do have a look at the related videos. [ame=http://www.youtube.com/watch?v=kYha7RSGlmc&feature=related]???????? ???? 8 - YouTube[/ame]
Even more inspiration can come from looking at the Kristi Snowcats Their tracks are simplicity: Hickory cleats won't work for the Power you're considering, but it should make understand more about how easy it can be to make things.
http://home.earthlink.net/~wilkinsn...tebuilderpictures/gary_with_kristi-soda-1.jpg
Nearly Lastly from me... Suspension: Why bother? if you're on snow most of the time, you'll need little track articulation. This guy on his rear-driven, differential-steered machine makes it look easy. [ame=http://www.youtube.com/watch?v=b07wocGkLlk&feature=related]Aurausta tela-ajoneuvolla - YouTube[/ame] Look for his other videos, especially the one where he hauls a ton or so of wood in deep snow on a trailer with wheels...
.. And the last thing: You asked about your disk-brakes.
Brakes build up heat, and heat leads to snow melting on them. Drums don't get snow inside them as much as disks will get snow on them, and In my initial stages of thinking about building a toy like this, I wondered if the disks would cycle above and below freezing point and get ice build-up? .... I decided that a "get out of jail free card" would be to route the exhaust so that it warms the disks.
When it comes to extra calipers there really is no need. I'd assume that your drive wheels would be made from steel rims with bars welded across them, you'd be removing the diameter of the rubber tyre, thus reducing the effective rolling diameter of your "wheel". This would lower the gearing of your machine compared to the original truck (no bad thing) but because you're reducing the wheel diameter, you're also effectively raising the leverage that your caliper has over the "wheel" which would make your single caliper far more effective than it is on a large diameter wheel.
erm... That got a wafflish at the end... hope you see what I'm attempting to get across!
