Tractor overheats when mowing. No dealer actions fix it. Any ideas?

   / Tractor overheats when mowing. No dealer actions fix it. Any ideas? #121  
Hey All,

I found this an informative, and timely, thread - thanks to all the posters who discussed possible causes of overheating.

I have a 2013 Kioti DKSE40H (Hydrostatic) with FEL and a Tarter brand 6 Bush Hog, which I bought new. I just turned 400 hours, which is when it is due for a big service. This is the 41 HP, four cylinder Daedong engine. I have changed the oil and filter every 50 hours (overkill, but I only put 50 or less hours on it each year). My tires are "loaded" with RimGuard (beet juice derivative as most know). I think my Kioti tractor, which is said to have a heavy iron frame, weighs somewhere around 6,300 lbs with all this stuff on it. I like the bucket on it to balance the bush hog on my steep hills and keep my CG low.

It's November, I'm in Northern Kentucky, and I bush hog every fall about 9 acres. I just finished...and as in every prior fall the overheating is frustrating and slows the work. Fall is the best time to do it because the ground is dry - in winter and spring when the ground is wetter it is downright hazardous due to the potential to slide the tractor - I have industrial tires because I must drive the tractor on my lawn from time to time. What's bad about fall is the tall meadow grasses and saplings - a variety of vegetation has grown up to 4-5 feet high over each summer. Also the growth is dry, with seeds and a lot of it has very fluffy cotton-like material - which argues for a spring hogging before new growth but I can't do it.

In this thread I've read that some of you have tractors that blow off vegetative debris (pun intended) even when its blocking your hood air inlets and the screens in front of your radiator cores. No overheating. Not me. I wish! From the first time I bush hogged if that screen in front of the radiator gets coated the temperature starts to rise. I've never let it get above the highest white line on the gauge and into the red, but I'm pretty sure if I didn't stop mowing to address it it would. What I have to do is carry around in the FEL bucket an electric leaf blower. Every 10-15 minutes, sometimes less (!), I have to stop the tractor, open the hood and blow it all out. When it's really misbehaving I have to shut off the engine so I can direct some leaf blower airflow forward through the radiator (not fight the fan). I do see a fine dust expelled. This brings temps back into the narrow "all good" range - until I bush hog another 10 minutes. It does this with outside air temperatures below 75 degrees. This is with running the tractor in LOW range and 4 four wheel drive selected (need it), running right at 2,500 engine RPM for the 540 PTO to be correct, and not going very fast so the bush hog can cut and mulch. When I go up hill I have to add throttle, when going downhill ****** throttle (it is a lever on the side of the steering wheel). A lot of the time I'll engage a magnet to hold the hydrostatic pedal at the right speed.

I've talked to my dealership over the years and they told me their "fix" for this fairly common problem in our hill country is to blow out the radiator fins. I have done that with a 150 psi compressor and handy pistol grip tool. I like the long arm I saw in this thread with the 90 degree nozzle - I will get one of those for sure. When I do blow out with compressed air I get lots of fine dust out of the fins. An hour later it is overheating again. I am really surprised that my tractor hasn't been engineered with an over-engineered cooling system (if there isn't anything wrong with it otherwise). Of course tractor hood's air inlets will get clogged mowing or harvesting crops. Of course the screen in front will likely get clogged. Some of you have tractors that don't overheat when this happens. Mine overheats, really, with the least clogging and it shouldn't. I could have gotten a 45 HP version of the same tractor and wish I had - I can tell my tractor is right at the limit of its ability going uphill. By this I mean it won't hold 2,500 RPM with almost wide open throttle if I try and push the "go forward" pedal faster than the proper speed I want to bush hog at - it starts to bog down.

So...is it the thermostat not fully opening? How interesting that people here with years of tractor and engine maintenance disagree about having one at all. My first instinct was to remove the thermostat. I don't need to rush warming up my tractor. My tractor lives in a heated garage that I let get only as cold as 40F in winter. I really don't even run the tractor in winter. although there is a scenario where I might need to move snow with the bucket. If the purpose of a thermostat is to get a diesel engine up to operating temperature quickly in winter, and maintain it there in winter, then maybe if mine is faulty replacing it, or just taking it out, would help resolve my chronic, too-easily overheating problem. If the engine actually needs restricted coolant flow via a partially closed thermometer to allow time for radiator heat exchange, or there is that Y fork in the coolant road inside the engine that not enough restriction to the radiator will route too hot coolant right back towards the engine, then I could damage the engine even testing it. My engine temperature gauge might say things are dandy, but that pickoff is at the radiator not internal to the engine (although I'm not sure where it is read). I don't doubt the posters who say don't run without a thermostat, but...I sure want to!

Here's the troubleshooting notes I took from this thread;

Always blow all the dirt out of the radiator before using water or you'll just make mud you may have trouble getting out. Ummm, guilty as charged. I washed out the radiator my first year and probably did create some cement-like crud. When advised about this being a bad idea in year three of ownership I sprayed foaming brake cleaning fluid into the radiator (still on the tractor, imperfect application, but I'm not a very competent or confident mechanic), let it sit about 20 minutes, then rinsed it out. Didn't help much. Now I only blow it out with air.
Check air flow direction through the radiator. Is fan pulling or pushing? Should be pulling.
Oil level slightly over the full line - could cause the crank to hit the oil and foam it up. The poster mentioning this drained less than 8 oz out which lowered the level to about the 80% mark and it totally resolved The crank hitting the oil in the bottom of the engine is what was causing the engine to work harder, use more fuel and run hotter.
I need to get an infrared thermometer to look at the radiator and, to the extent possible, my hydrostatic transmission's oil cooler, which is in front of the radiator. The cooling air for the engine is drawn through the oil cooler first, so if the oil is overheated, the radiator air is going to be hotter than normal too. With Covid 19 I looked at these infrared thermometers and they aren't that expensive. With an infrared thermometer I should see exactly at what temperature the thermostat opens and closes. I can block and unblock the radiator with a plastic garbage bag (or cardboard, methinks) to see thermometer behavior. There should be about a 30F difference between the upper and lower radiator hoses.
Check for possible oil cooler installed wrong, such as both inlet and outlet facing down, or the inlet on top and the outlet on bottom. The oil may not be filling the cooler and bypassing some of the cooler's ability to cool.
A partially open thermostat recirculates coolant through the block, not the radiator. Replace thermostat with a restrictor?
Run some strong radiator/block cleaner in it? The coolant after 6 years and only 400 hours - looks green and the overflow bottle is at half level. One poster said, "Make sure the coolant ratio is dead on - it was about 65% glycol and the rest water, instead of 50/50 like they recommend." He said when the mix was right his overheating problem abated.
Air intake restriction will cause overheating. Check air filter. My neighbor mentioned this a few year ago. I put a new air filter in - still overheats the same. I do blow it out now when blowing out the radiator.
Look at the water pump for signs of corrosion or breakage of fins? This is getting into the engine further than I can get at home. I could have the dealership do this at the 400 hour service, and replace or remove the thermostat, but just the regular service already costs about $900.
Are the bush hog blades sharp? Are the blades correctly installed? Are there any defects (bearings, etc,,..) in the bush hog? I just checked to ensure the bush hog gear box was properly filled with fluid. It was. Maybe there is something not great about the size - it's causing too much load on the tractor. Maybe I need a 5 foot hog? Maybe my hills and the 6 foot hog, and the weight, are just to much for my tractor? If so...shame on Kioti for under-engineering their cooling system. Even carefully and slowly mowing cross hill - not much up and down or gentle up and down - it still overheats.
Replace original single row radiator with a 2 row radiator meant for AC and tranny cooling. Poster said, "Now temp stays at the very low end of the normal operating range. New radiator was a direct bolt up replacement. Everything fit perfectly. Best $80 bucks I ever spent."
Get a mobile tractor mechanic, or an experienced diesel mechanic, to my property to diagnose and repair your overheating tractor. I kind of like this idea. My dealership charges a lot, and charged $150 to fetch and bring back my tractor for its $900 50 hour new tractor full service. Over a grand to change hydraulic fluid, oil, and a couple of filters, and look it over is a lot!

So that's the list I got from this great thread - thanks again to all posters. I'm going to run through and check what I can tomorrow.

What I've done for years is when my engine starts to complain and get hot, even after cleaning off the visible debris with the leaf blower, and after blowing the radiator out with compressed air, is mow with the hood raised. When I do this the interval between stopping is lengthened, but it still overheats. This "hood up" fashion statement is not helping me make progress towards my coveted "Country Man Third Class Certification", the first step up from "Country Man Conehead", and, just as some of you will be thinking, and my supportive farm neighbors no doubt think, "Why hasn't that city-slicker just fixed his overheating problem once and for all?"

Any further suggestions would be welcomed. It may just be...as one poster pointed out...that I'm asking too much of 41 HP Wile E. Kioti in the first place. My hills are steep, the brush is high, the clogging is a fact of life. But I sure hope not.

Best,

Rhino
 
   / Tractor overheats when mowing. No dealer actions fix it. Any ideas? #122  
My Kioti over heated too, and only when using the 5 foot rotary cutter. No other implement caused overheating. I never actually fully resolved the problem, but found several changes that helped to reduce the overheating to a manageable level.

1. Insure the rotary cutter is higher in the back and lower in the front by adjusting the deck height, this is to eject the cut material most effectively, otherwise you load up underneath the cutter and over mulch, which simply over works the tractor. 2. Increasing the rpm when mowing will circulate more coolant through the radiator and also contribute to more efficient mowing under the rotary cutter.

Just like you, I also noticed whenever i used a ryobi cordless blower on the engine to the blow dust, pollen and debris out out of the radiator, the engine cooled off. Then one day I stopped to blow out the dust and was delayed 10+ minutes due to a call on my cell phone, and the tractor cooled off without my blowing and removing the dust. It was just running in place, full PTO on with the rotary cutter, and no overheating. This tells me I blamed the grass debris on the radiator far too much for my overheating. Since then, I have refined my mowing technique using the rotary cutter, so that I now experience over heating only on days it's over 100F.

Recommend you consider going out after you already have mowed your field, and remow it again for awhile to see if the over heating issue comes back. If it does overheat, your mower is just too big for your tractor. If it does not overheat, then try mowing an uncut area, and mow for awhile with only 3 feet of brush into your mower. If it does not overheat, then try mowing with 4 feet of brush and continue increasing to see at what level the overheating returns.

Regarding your comment on removing the thermostat, it certainly should help, but you should consider this procedure, only as a last resort.
 
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   / Tractor overheats when mowing. No dealer actions fix it. Any ideas? #123  
You could try some coil cleaning sprays and be sure to clean through all the coolers.
Some times the residue on the fins is enough to make a difference.
On mine there is a screen that I can pull and shake off reinstall and go.
If i was having constant issues I would investigate possibly replacing the engine driven fan
with an electric and wiring it so I could reverse it for a couple of minutes to blow out some of the plugging.
Removing the thermostat will not improve your cooling, your engine will be over cooled at times and still over heat when the radiator is plugged.
 
   / Tractor overheats when mowing. No dealer actions fix it. Any ideas? #124  
Good point on deck leveling rademamj1, that is important.
If you are able, I would pull the radiator so you can get to it easier (I would also change the coolant while you are at it, be sure to use a long life diesel truck antifreeze) and wash it out where you can see what is happening. Our BX2660 has very similar symptoms to what you describe when it gets enough crud in it to block it up and blowing it out with air doesn't help for long at that point.

Aaron Z
 
   / Tractor overheats when mowing. No dealer actions fix it. Any ideas? #125  
I blow my radiator after I mow, but I can’t really tell if it’s clean when I’m done, it’s kind of hidden in there. I know someone with a JD Gator that finally pulled his radiator and cleaned it. He said it was really bad. You might try pulling your radiator. At the very least you will know if you are getting it clean or not.

Water actually cools better than antifreeze. Antifreeze also help raise the boiling point. Like already said you want the correct mix, 50 to 50. Extra high on the antifreeze hurts, it doesn’t help. They also make products that are suppose to help cool. The only thing that comes to mind is a product called “water wetter”? Does it help? Maybe a little.
 
   / Tractor overheats when mowing. No dealer actions fix it. Any ideas? #126  
I've had two full-size 45hp Deeres. A 6' brush hog came with the first one.

Neither had any excess of power to turn the BH. Both ran hot if temps were much over 80^.

btw, No wonders or complaints, since I sold both tractors and the BH as poorly matched for the task.
 
   / Tractor overheats when mowing. No dealer actions fix it. Any ideas? #127  
Radj,

Thanks for the swift reply from Texas. Good suggestion. You wrote;

"Insure the rotary cutter is higher in the back and lower in the front by adjusting the deck height, this is to eject the cut material most effectively, otherwise you load up underneath the cutter and over mulch, which simply over works the tractor."

My rotary cutter is already higher in the back - it is set about right - but your suggestion got me thinking about the design of my rotary cutter. This Tartar brand bush hog has a circular-shaped back end that is all metal. It also has a enclosed metal front end. It is therefore enclosed by rigid vertical metal the same height all around the deck - no chains or rubber flaps in back or front like I've seen on other cutters.

I have been setting the height of the bush hog at 4 on the 1-10 scale on the raise/lower lever - about as low as I can set it without the edge of the mower creasing the ground on turns on the hills. The debris from cutting the dense growth makes lines shown in the photo. This photo shows cut areas and lower down uncut growth.

You may have identified my problem. If I raise the mower an inch or two during mowing it may allow the mulch to exit more effectively. I can do this because I'm not going to plow the field, just reset the "meadow" growth for spring.

This week the temperatures dropped so an apples to apples comparison isn't likely this year, plus I'm done with the high growth cutting. My neighbor offered to let me try his 5' rotary cutter and if raising the mower height doesn't do the trick I will try his out. I'll check the things on the list of suggestions and see if any of them apply. I'm feeling more optimistic!

Best,

Rhino
 

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   / Tractor overheats when mowing. No dealer actions fix it. Any ideas? #128  
You could try some coil cleaning sprays and be sure to clean through all the coolers.
Some times the residue on the fins is enough to make a difference.
On mine there is a screen that I can pull and shake off reinstall and go.
If i was having constant issues I would investigate possibly replacing the engine driven fan
with an electric and wiring it so I could reverse it for a couple of minutes to blow out some of the plugging.
Removing the thermostat will not improve your cooling, your engine will be over cooled at times and still over heat when the radiator is plugged.


I agree with the residue on the fins. We used to have an old International 986 (or something) that my father in law bought. I noticed it kept running on the warm side.... one day while engine was cold, I took my water hose and soaked the radiator. I kept at it.... after a bit, I started to notice "ooze" coming out the other side. It turned out to be years/decades of accumulated dust that had gotten in there, dried out and caked over. I probably spent what seemed like eight hours watering/spraying the radiator....but it was probably in real time, about an hour.

It ran noticeably cooler after all those hundreds of little plugs were removed. I'm sure there were still many in there when I finished. It was an eye-opener for me. Not done that yet with my 1066 but it's on the back of my mind (it doesn't run in the higher temp range unless I'm in 5' tall grass, going up the large slope in 4th gear and it's working hard.....otherwise temp range is fine)
 
   / Tractor overheats when mowing. No dealer actions fix it. Any ideas? #129  
Lou,

A friend suggested a specialized radiator cleaning product, but it was a 20 mile drive to get it so I just used the foaming brake cleaner I had on hand. Not a bad idea to retry deep cleaning, even if it has to be on the tractor.

For those who recommend pulling the radiator to really inspect and clean it inside and out...I agree doing that would help. That might be a pretty good winter project in my heated detached garage. I'll look for some "how-to" YouTube videos.

There was a post in the thread mentioning electric fans, perhaps yours. Are there aftermarket fans like the one you're thinking might help? I especially like the idea of flicking a switch while driving and reversing the airflow to blow the debris off the radiator screen/possibly even the hood inlet screens.

Thanks all,

Rhino
 
   / Tractor overheats when mowing. No dealer actions fix it. Any ideas? #130  
Years ago my neighbor bought one of the Cat small articulating loaders with snow blower and a variety of implements. After the first year he had constant problems with it over heating. He was constantly complaining to Cat about it so they sent a service man to look it over. The service man showed the neighbor where the second screen was located and cleaned it for him. It never over heated again.

I know my Mahindra has two screens in front of the radiator, maybe check for kind of problem.
 

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