LD1 - glad you posted those vids. I was about to do it otherwise...
Gary - there is a slightly different issue here. The heat from welding heats up the air in the tire which then can cause the rubber in the tire to start a chemical reaction that runs away creating ever more heat until it all blows up. It isn't about weakening the metal so much as the unintended side effect nobody thinks about.
The most common cause of tire explosion involves pyrolysis of a section of rubber compound, usually the tire’s inner liner, due to a heat/energy source. The most common sources of heat/energy are:
• Equipment contact with high voltage power lines
• Tire or equipment fires
• Application of heat to tire components, such as welding and heating with a blow torch or overheated brakes
• Lightning strike
Pyrolysis of rubber produces flammable gases such as methane, styrene, butadiene, hydrogen, and other hydrocarbons. An explosion will occur if all of the following conditions exist concurrently:
• There is an explosive concentration of flammable gases.
• There is an adequate concentration of oxygen to support combustion of the flammable gases.
• There is an ignition source.
• There is sufficient molecular energy to sustain the explosive reaction..
Pyrolysis is defined as the irreversible chemical decomposition of a material under the sole action of heat.
In the case of a tire, degradation of the rubber takes place. This phenomenon occurs:
n when the temperature inside the tire reaches 185°C
n in the absence of oxygen (inflation with nitrogen does not eliminate the phenomenon of pyrolysis)
n in a few seconds.
Also, this phenomenon leads to a degradation of the tire’s chemical and mechanical properties, which
can occur gradually and whose effects can be cumulative following several overheating events.
That is why I suggested leaving the water in the tire to keep everything cool. You dont need a lot of welding to hold these on just a couple of tacks which isnt going to heat up the air to any higher temp than running down the road. If no water in the tire, put some wet rags as close to the weld area as possible to keep it cool and just run a 1/4" weld at a time and cool in between passes.If I were to weld on the stem protectors, I would let out the air pressure but leave the water in to keep the rim cooler so it doesnt damage the tire bead. .