Welder - Should I Upgrade??

   / Welder - Should I Upgrade?? #31  
Linde 225 with .035 wire and 80/20 argon/co2

The plate welded to the beam is 1/4" thick so it is decieving

The weld where the plate is welded to the web of the beam, which would be running horizontal left to right in the pics (the beam is laying down) you can really see how well the weld penetrated
 
   / Welder - Should I Upgrade?? #32  
pic of what I was talking about
 

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   / Welder - Should I Upgrade?? #33  
pic of what I was talking about


With all due respect, the ratio of height to width ratio doesn't seem correct on the lower bead. Looks like you could have used a little more heat. It looks better than mine. I just need better vision.
 
   / Welder - Should I Upgrade?? #34  
It probabally looks that way because there was actually about an 1/8" gab between the plate and the beam due to the fact that I welded the beams together and then put the plate across the seam and I didn't grind down the weld. The weld in that pic is actually 3 passes, one on the web of the beam to partially fill the gap, 1 to weld it together, and a final pass to make it look purdy.

Anyone familiar with the old linde's with a heat range control of 1-4 and a heat setting of like 1-6 knows that 4-2 is pretty hot and that's what I welded it at. A little hotter than the chart on the side of the welded reccomended.

No offense though, I enjoy good constructive criticism:)
 
   / Welder - Should I Upgrade?? #35  
Well good morning to you to"mr" brian!

So your daddy taught you something,well good for you. I gotta say though,it appears you know just enough to be dangerous.

And again,if you wanta post some pictures of YOUR welds,go ahead,sure your daddy would be proud.[How did your daddy get in this anyways?]

And to believe you don't weld for your living!![man,will wonders never cease]


LD1,now heres a man that likes to post pictures of his weld! Not bad,but that penatration you say you see is actually undercut on the top edge[looks to me like],your not supposed to have that And looks like a little roll on that same weld.

On a weld like that,you got to point your gun up a little,[gravity],also your travel speed might have been a little slow.

Thats why multiple passes are needed in most applications with thicker material,you don't try and fill the groove in one pass,you put a root in,[than dress up/grind any high spots] than put one over it,in this application on horazontal,you might put a root in,than one one bottom half of root,than one[or more] above the second pass,tying them together. That way is easier,than weaving one over another.

That mig is easy when welding thin stuff flat,but you get out of flat,and get on thicker stuff,it ain't so easy anymores,got to have it turned up enough to insure penatration, than that gravity thing gets you.
 
   / Welder - Should I Upgrade?? #36  
So someone did light your string... must have been a helluva pop! Oh well, better luck next month.

I guess I'd be all pissy too if that happened to me.... but it won't.
 
   / Welder - Should I Upgrade?? #37  
Light my string on my tampon?Did your daddy teach you that saying?

Me and you have talked enough,goodbye,"mr" brian.
 
   / Welder - Should I Upgrade?? #38  
HAHAHA, I was just taking a shot in the dark on the string... but you pretty much confirmed it for me.... And I'll bet your momma taught you all about it a long time ago. Or, maybe she didn't, which is why you're having such difficulty these days.

Whatever the case may be, have a good one today and hopefully a better one tomorrow! ;):D
 
   / Welder - Should I Upgrade?? #39  
pic of what I was talking about

You welds look better than mine do. I have an old millermatic 220 volt 200 amp mig. It seems like I can't clean the material good enough to keep the little holes out of the beads. Any ideas? I'm using argon/co2. What is the correct pressure for the gas?
 
   / Welder - Should I Upgrade?? #40  
First question is what is the mix ratio of argon and co2 (90/10, 85/15, 80/20, etc) The more argon the better.

On the pressure, the guage you should be looking at should read in cu-ft per hour. A good starting point is 20 cfh when working indoors. If working outside or with a fan running you might need to crank it up to 30 or 35 to keep the shielding gas from blowing away.

If none of this works I would say you probabally have a damaged hose or even and dirty tip full of spatter not letting the gas get to the puddle.

Miller is a good welder and its probably just something stupid like this.

Oh yea.......Pictures would help too
 

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