Hey all,
I was that guy a few months back who posted about asking questions then disappeared. Not sure how but every time I visited the page for the next week or so it never updated so I figured the thread died. If I may still ask questions, I certainly do have a few. (Some basic background, I plan on using a two 28'x28' modules, sheltered on 1.5 sides and the roof. Not looking to build for 2-3 years, but want to do as much work as I can myself)
-I do still plan on using Terra-Dome. How has your experience been with them to date now that you've had some time to really look at their work? Would you recommend them?
-Waterproofing: What have you guys learned about it so far. I read the 10 or so pages after the web error and see there has been some problems. I've been doing my own research, but have no idea what to use. Everything sounds good, but there is just so little posted about actual experience with product/technique X. What would be your ideal drainage/waterproofing system if you did it all over again?
-HVAC: I really want Hyrdonic Floor heating (radiant floor) especially since there will be such a large concrete mass, but am having a hard time justifying the extra cost since a forced air ventilation system is almost required for safety and dehumidification. What convinced you to do in-floor heating? (By the way, I have been using
http://zurn.com/images/pdf/ZPM02101.pdf as my reference for designing the hyrdonic system.)
- How are you finishing the interior? I plan on using metal studs for interior walls (low/zero smoke in the event of fire and no worries of mold damage), but are you using drywall or plastering the walls? Using products from Dietrich, I am just thinking about using plaster (also no worries of mold damage) for all the interior walls.
-What is the cost of insulating, waterproofing, and draining? They don't really mention it which scares me. I have been trying to get a cost estimate going, but if they don't include it, I worry it has to be a significant cost addition if they don't mention it.
-How good were the concrete forms? Did you lose any receptacles/box cutouts due to sloppy side wall forms allowing concrete to pour into them? This was a concern I read on another source I found. Do I need to plan on losing some so add extra?
-What solar tubes are you planning on using? I found a company that offers a really nice product, Solatube. Are these what your using, and if so, have you had any experience with them? I plan on using these in the bathroom because They can have a built in light, 110 cfm fan, and a dimmer for the natural solar light. Probably expensive as sin, but meets my bathroom requirements.
-Did Terra-Dome provide any HVAC analysis with their design? It says they provide a HVAC plan, so I'm guessing they must have sized an Air system.
-Where is the HVAC plenum located? Is it located in the concrete slab, or below the slab? (aka.. will it interfere with Hydronic in-floor heat or conduit/cable?) I got the impression it's located under the slab, but wanted to confirm that.
-What are frost footings and where might they be needed? I am guessing they would be required on the exposed walls, and normal footings on the earth sheltered walls, but haven't been able to get a clear answer from Terra-Dome on this when I asked.
Well I think that's about it for my off-hand questions. I have been having a lot of fun designing this house in AutoCAD. I have the layout done, now I'm just preparing the different plans now (electrical, plumbing, Hydronic Heating, etc.) Seeing all your projects really makes me excited to move forward soon with mine own. They all look amazing and I've learned a bit from reading all these posts!
Steve with (not yet in) the Maine house:
I think Terra Dome has a reasonable product, but wish they did better concrete work. Our house is 3 24x24 modules, a fourth one is the garage. The house has a 7x24' flat extension. Also part of the same structure is a 28x28 shop with a 12x28' flat roof extension and a 28x28 barn. Specific flaws in the concrete:
1. Flat areas don't drain right. The one in the back of the shop has two problems--first, 3" deep puddles and second the drain pipe that services that area of the roof is an additional 3" above the flat roof area! Pretty useless drain. These are fundamental flaws in their work.
2. One retaining wall and one parapet wall ran out of concrete during the pours. The retaining wall additional pour looked really bad (we ended up covering the whole wall with some sort of trowel on stucco product since it was in the entry area). The parapet wall leaked along the pour line, a lot. My contractor fixed it, but why should he have had to?
I guess I'd still recommend them, but go into it with eyes open (and supervise, don't let them run open loop). I'm continually bothered when I talk to Jay and ask him specific questions about TD houses and he answers by saying "talk to the folks on my link page". He gives me the impression what he is selling is concrete work, not houses.
I think the biggest deal on waterproofing is make sure you have slope to the drains. I still can't believe that on a structure the size of ours they only put in two roof drains (one of which is useless). We ended up drilling the concrete front and rear in the shop to install additional drains. Amazing amounts of water flows through the drains we added. If you're in a climate that freezes, make sure your roof drains aren't in a position where they will freeze, bring them through a heated room's wall, with insulation on the outside. Do use a waterproofing product, but the best solution is to make sure slope is there to get rid of the water.
You put some dirt on the roof to smooth it out a bit, then put down insulation board and bury that. When it rains, we found that since the insulation board is waterproof, the water stays on top of the insulation, isolated from the drains! Given the poor soil we have in Maine, it essentially turned to quicksand. Next spring we'll have to figure out what to do (we're in the frozen north here), either punch holes in the insulation or add a second set of drains above the insulation.
Forced air heat and forced air ventilation are two different beasts. Heating with air takes a large volume of air, ventilation doesn't. Running forced air heat in the slab means you will be using small diameter pipe at high air pressure. This will be very noisy and annoying. These houses are supposed to be *very* quiet; imagine what it will sound like every time the furnace blower kicks in. If you're doing it yourself, I'm not sure why in-floor heat would be too expensive. You will want to insulate the slab either way, and that's a big part of the cost (but I didn't really look into it, we were decided on in-floor heat).
The interior concrete walls and ceiling in our house are finished with plaster. The same finish went on the metal stud framed walls. Apparently this means you need to use "blue-board" instead of drywall (plaster board vs. gypsum board) to make the plaster stick right. We're going to paint the shop and barn interior to lighten it up, but with some gloppy paint designed to cover concrete well.
Costs not mentioned by TD--I think they just don't want to get into it. Costs depend a lot on what products you use, who does the work, rates in your area, etc. Probably a reasonable attitude on their part, but they could at least provide examples.
We're using the solar tubes off of TD's links page (Sun Dome). We haven't actually gotten them yet. Someday my contractor will be done. DO put in enough (more than enough) tubes through the roof. Will you want to put solar panels up there someday and wish you had another tube? etc. Run a faucet and electrical outlet up there while you're at it. You might garden, or want to use power tools up there. Think about putting a safety railing of some sort around the edge--remember, when full of dirt, you can walk right up to the edge.
TD put some lines in our plans showing where hvac would be run, but they did not do any sizing. That is up to your hvac contractor according to Jay. Again, they should provide more info, at least some specific examples. You're left without a clue. We blew it on the ventilation--we said no forced air heat, so our contractor dropped the in-slab piping. As a result, we've got a couple of flat ceiling areas (bathroom, back end of the kitchen, places where you don't notice it). The flat ceilings give a little bit of attic space for vent pipes. The vent units themselves are in the MBR closet and the laundry room (two due to the size of the house and no way to run a pipe across the living room area).
I think we only lost one electric outlet, and the electrician is managing to work around it. I think what happened is that the conduit came unhooked from the box during the pour, but I'm not sure. We have a *lot* of outlets, especially in the shop. You're going to have to stare at electric diagrams in your house plans for a lot of hours to make sure they are in the right places. In general, I think their forms are pretty good. Pretty neat to see them pour the dome.
***Make sure they get their forms out in a reasonable time when the concrete is done. We were held up for several weeks waiting for them to move their forms out.
Frost footings are a lot different from in a stick house. They are supporting a lot more weight. Ours range in size from one to three feet across. There are internal footings under the center of the house as well (but they don't need to go to external frost depth, they are shallow footings not expecting frost). You say "haven't been able to get a clear answer from Terra-Dome on this when I asked"; sounds pretty familiar. Maybe in this case there is some proprietary nature to the info.
It sounds like you are trying to draw the final plans yourself. If this is what you're doing, I really question the idea. DO spend acres of time planning the house, but I think you'll have to hire them to at least check your work. These are specialized structures and need someone experienced with them doing the plans. Note on plans: we modified a window size that got lost in the final drawings--we now have this tiny window over the sink in the kitchen.
Steve