Loader Adding a grapple to my DK45SE

   / Adding a grapple to my DK45SE #21  
You can use rear remotes if you have them on your tractor. As you have a DK45se you must have at least one set in the rear. It is controlled with the spring loaded lever that is to the right of the FEL joystick. That will allow you to "feather" the hydraulic flow so you can slowly or quickly open or clamp the grapple.

As you have a set of remotes just hook it up to the grapple cylinder by running a couple of 3/8 inch hydraulic lines under the tractor, up the FEL post and to the grapple. You'll need 1/2 inch Pioneer style fittings for the rear remote connection plus adapters to the 3/8 hose. At the front of the tractor you'll need another two sets of connectors for the hose and for the grapple. Lots of descriptions of how to do this on TBN so just search. Takes about thirty minutes and costs about $100 in hoses and fittings.

To get a simple grapple bucket kit, check out "Add A Grapple" or ATI as they both sell nice bolt on kits. You can also just obtain just the upper jaw (the grapple part with hydraulic cylinder) from ebay and then weld or bolt it on to your bucket directly. Just reinforce the bucket mount area.

Thanks Island Tractor..

I have a NH- TC -29 with a NH 7308 FEL with a 68" bucket...it only has an 800 lb. lifting capacity to full height..1,700 lb. break out...So my question is co I have to add more hydraulic connections or can I plumb into the existing hydrualic connections for the FEL...and as you point out , to keep the weight down all I want is " To get a simple grapple bucket kit, check out "Add A Grapple" or ATI as they both sell nice bolt on kits. You can also just obtain just the upper jaw (the grapple part with hydraulic cylinder) from ebay and then weld or bolt it on to your bucket directly. Just reinforce the bucket mount area. " > This is just what I would like but the hydraulics have me on hold...Thanks again.

I sure don't want to hijack the OP's thread...so I am sorry...
 
   / Adding a grapple to my DK45SE #22  
Thanks Island Tractor..

I have a NH- TC -29 with a NH 7308 FEL with a 68" bucket...it only has an 800 lb. lifting capacity to full height..1,700 lb. break out...So my question is co I have to add more hydraulic connections or can I plumb into the existing hydrualic connections for the FEL.....

You can either install a set of rear remotes or you can buy a diverter valve or electric over hydraulic valve that will link into your FEL hydraulics. If I were in your shoes I'd go the rear remote route as it is usually less money and more importantly you have the ability to use the rear remotes for many different things besides just controlling a grapple. I don't know your tractor specifically but I am almost certain that NH sells a kit to install rear remotes. As I recall from an earlier thread I was shocked at what NH charges for the kit but it would still be less money (and more versatile) than getting a diverter valve kit for your FEL. If you were handy with hydraulics (almost none of us save JJ are) then you could just go to the internet and purchase pieces needed for about a third of what the manufacturers charge for these rear remote kits. I'd say bite the bullet and get the NH kit. Installation, if it is anything like on the Kioti, is a solid afternoon in the garage/barn. Nothing more. I'm sure some other guys with NH tractors have installed a set of rear remotes so you might find more helpful advice in the blue subgroup.
 
   / Adding a grapple to my DK45SE #23  
What IslandTractor said. However, some of those kits are outrageous, and if one is a little bit handy with tools and gadgets, then he should be able to come up with all the parts to accomplish the task, at a greatly reduced cost.

Essentially for a remote hook up, you need a two lever spool valve with PB, and some hoses and fittings. This small joystick valve from Surplus Hydraulics, will do what you want, and it has PB and float.

Surplus Center - 2 SPOOL COMPACT 10 GPM JOYSTICK CONTROL VALVE

Maybe mount it on your fender or somewhere convenient.
 
   / Adding a grapple to my DK45SE #24  
J_J said:
What IslandTractor said. However, some of those kits are outrageous, and if one is a little bit handy with tools and gadgets, then he should be able to come up with all the parts to accomplish the task..

JJ leaves out one important "gadget" necessary to add a set if remotes using individually sourced parts: you would also need JJ looking over your shoulder while you ordered the parts. Hydraulics is almost the opposite of welding; there is little coordination or practice necessary and screwing the bits together takes no skill beyond ability to change a spark plug. Getting the right bits and understanding the implications of various options is a real challenge though.
 
   / Adding a grapple to my DK45SE #25  
JJ leaves out one important "gadget" necessary to add a set if remotes using individually sourced parts: you would also need JJ looking over your shoulder while you ordered the parts. Hydraulics is almost the opposite of welding; there is little coordination or practice necessary and screwing the bits together takes no skill beyond ability to change a spark plug. Getting the right bits and understanding the implications of various options is a real challenge though.
This true, but that is what JJ and the other TBN hydraulics gurus are for. To help others spend their money oops I mean to steer them in the right direction. :D
 
   / Adding a grapple to my DK45SE #26  
This true, but that is what JJ and the other TBN hydraulics gurus are for. To help others spend their money oops I mean to steer them in the right direction. :D

If you are up for the challenge I would encourage you to order the separate parts from Surplus Supply or other discount site and then install it. It would be a valuable lesson for future TBN users so long as you posted the exact details of what worked. Basically that is all the manufacturers do anyway as none of them actually manufacture hydraulic valves and controls. They just have their own JJ type engineers design a system and then source the parts for a kit. Oh yea, they also multiply cost by about three or four to get MSRP which is what your dealer will charge for the factory kit.
 
   / Adding a grapple to my DK45SE #27  
Well said.
 
   / Adding a grapple to my DK45SE #28  
Thanks for all the replies. I have spent the better part of the weekend poking around and looking different grapples. I have thoroughly enjoyed the everythingattachments.com site . lots of good videos on there. I called those folks this am to get the skinny on a kit. For the dk45se it is $875 (they have two sizes under 15gpm and over 15gpm, the 45se is 16.8 gpm which adds $100 to the junction valve price). I then received a call from my dealer who just quoted me a $4200 + tax price. OUCH. I can only think of the $$$ I am going to save.

Now to figure out which grapple bucket to choose. I am leaning toward the 60" of what ever. I see some that have dual paddles and some that have a single paddle on top. Which is better? At first I thought the single would be sturdier but then got to thinking that when carrying "stuff" that is uneven the split paddle would be better. Any thoughts or suggestions?

Coming into this thread a little late but jsut FYI. The DK45 has 16.8 GPM total gear pump flow, but 6.5 gallon is for steering and Hydro charge pressure if HST. The loader and future grapple are only 10 GPM, so save your extra $100.
 
   / Adding a grapple to my DK45SE #29  
If you are up for the challenge I would encourage you to order the separate parts from Surplus Supply or other discount site and then install it. It would be a valuable lesson for future TBN users so long as you posted the exact details of what worked. Basically that is all the manufacturers do anyway as none of them actually manufacture hydraulic valves and controls. They just have their own JJ type engineers design a system and then source the parts for a kit. Oh yea, they also multiply cost by about three or four to get MSRP which is what your dealer will charge for the factory kit.

See what I mean these guys know what they are talking about.:thumbsup:
 
   / Adding a grapple to my DK45SE #30  
   / Adding a grapple to my DK45SE
  • Thread Starter
#31  
Coming into this thread a little late but jsut FYI. The DK45 has 16.8 GPM total gear pump flow, but 6.5 gallon is for steering and Hydro charge pressure if HST. The loader and future grapple are only 10 GPM, so save your extra $100.

Maybe I tend to over think things, but do they take the steering and Hydro charge into consideration when they size it up?

OK... I think I have it now...

On my Dk45 I do have a two ports for the remotes. So I need a set of hoses that go to a 2 spool compact Joystick control valve. Then I need another set of hoses to go from the compact joystick control valve to the grapple hyd cyclinder. Lastly I need a mounting plate to hold the compact joystick control valve in place.

Does this sound right? If so I like this idea as this also allows me the ability to easily set up my post driver I bought that I have yet to build/put togher minus the hyrdraulics.

You guys recommended the 9-7401 from surplus center.

If this is right I am on my way to the store (so to speak)... Lastly though how do I know which hose goes where coming from the remotes on the rear of the tractor?
 
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   / Adding a grapple to my DK45SE #32  
After reading your posts, I'm not sure whether or not you have a backhoe on your tractor. If you do, before you spend big bucks on a hydraulic grapple, check out Bro-Tek: Tractor Add Ons. I bought one several years ago and it workd like a charm. Check out the videos on their website. If you don't have a hoe attachment, take the money you would spend on a hydraulic grapple and buy a used hoe then spend about $300. for a Bro-tek thumb. I have used mine for lifting rocks, brush and today, 25' logs for firewood cutting. Here's a pic of my set-up. Good luck.
 

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   / Adding a grapple to my DK45SE #33  
Maybe I tend to over think things, but do they take the steering and Hydro charge into consideration when they size it up?

OK... I think I have it now...

On my Dk45 I do have a two ports for the remotes. So I need a set of hoses that go to a 2 spool compact Joystick control valve. Then I need another set of hoses to go from the compact joystick control valve to the grapple hyd cyclinder. Lastly I need a mounting plate to hold the compact joystick control valve in place.

Does this sound right? If so I like this idea as this also allows me the ability to easily set up my post driver I bought that I have yet to build/put togher minus the hyrdraulics.

You guys recommended the 9-7401 from surplus center.

If this is right I am on my way to the store (so to speak)... Lastly though how do I know which hose goes where coming from the remotes on the rear of the tractor?

One correction: you need your hoses from your grapple joystick to terminate somewhere on the front of the tractor loader where you will connect another pair of quick disconnects to connect to the male disconnects coming from the grapple, to your hoses from the joystick. The way to keep straight what hose goes to what when hooking up or disconnecting is to mark one hyd hose from the rear remote forward with a specific color cable tie. Keep it consistent and use one on each side of the disconnect, (one on male end and one on connected female end) from rear remote right up to grapple input hoses. This takes out the guess work. Take a look under the right side of the tractor where the loader's hyd hoses connect and you should see various colored quick connect female and male hose end connectors. This is the same idea, and there should be corresponding cable ties on the fittings to minimize confusion as to what goes where.
 
   / Adding a grapple to my DK45SE #34  
Tpulley, I've looked back over this thread to remind myself what your goals are with this grapple bucket project. I'm a bit confused now as I don't understand why the discussion has moved to installing a diverter valve. Are you aware that you really don't need to add any valve? You only need four quick connect fittings and two hydraulic hoses to operate a grapple arm. You don't need a diverter valve as the DK45ae already has a valve to control the rear remotes so you can use that to control the grapple directly. I did it that way on my first tractor and it is absolutely satisfactory. In many ways I prefer that to use of a diverter. In particular, the DK rear remote lever is spring loaded which makes feathering easy and the location of the control lever is perfect to permit easy movement of your hand to and from the loader joystick. If I had to do it again that is how I'd set mine up. You could install the hoses and be using your grapple in about half an hour. Ziptie the lines in place initially and then later you can pretty things up with more permanent hose clamps and fitting plates. Total cost should be about $100-200 depending on where you get the hoses and fittings.

Diverter valves are a common solution but they are most useful if the tractor doesn't have existing rear remotes or if the control lever is inconvenient. Your DK is perfectly set up already direct from the factory however so there is no strong reason to waste time, effort and money on a diverter or electric over hydraulic set up. In many ways these things are fads unless a tractor has no other way to control front hydraulics.

You can get all the supplies from discount surplus Internet sites if you know the fitting terminology or pay a bit more from a local hydraulic shop. Michigan Iron sells a very nice complete kit for a split system for about $300 with all the mounts etc so you can remove the loader without removing the hydraulic lines. Very nice kit but as most of us don't remove our loaders much I would ask MIE for an unsplit setup kit. It might take an extra half hour to remove and reinstall each time you dismount the loader but for most of us that will be once every three or four years.
 
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   / Adding a grapple to my DK45SE
  • Thread Starter
#35  
IslandTractor, this is exactly what I was trying to understand. In my mind at first I thought this might be the case but I kinda got confused when the other things got introduced, including why the dealer wanted to charge me $4200 for the setup + bucket. Good reading but not what I want to accomplish.

I think this being the cheapest and easiest solution would be the way I would go.

When using the rear remote lever its my understanding that would make it open and close. I think someone elduded to tho this in an earlier post but it didn't sink in.

This seems to also be the exact setup also I need when I put together the post driver I bought a year or so ago that I will need to use in the next few months to put up some 4 acres of trellis's.

Thanks very much for this information.

Let me also say thanks to all for the posts, it gives me a lot more information about hydraulics that helps me now and in future projects.
 
   / Adding a grapple to my DK45SE #36  
I'd say that tractor hydraulics are almost universally the most confusing part of early tractor ownership. We all tend to focus on diesel engines, horsepower, fancy features, loaders, mowers etc etc while making a purchase decision. Only after the purchase do we realize how critical hydraulics are to tractor operation and maintenance and it is usually at that point that new owners realize the only aspect of hydraulics they understand is where the dipstick is to check fluid. We don't know what precise fluid is required, what tractor functions are hydraulic and we certainly don't understand valves or pumps. As you are learning, this changes pretty quickly once the tractor is in your driveway and you actually start using it to do more than just mow. Other than reading the manual and perhaps one of the many hydraulic primers on the internet, posing questions here on TBN is about the best way to build your knowledge base. Don't be afraid to post naive questions. Indeed, you can get in trouble by asking a "sophisticated" question if you really don't understand the big picture as someone like JJ will give you a perfectly valid response that might be wrong for you because he didn't know what you were trying to accomplish.

Some dealers are better than others on the topic of hydraulics. Beware the friendly salesman's advice! They frequently don't understand the nuts and bolts of hydraulics. Likewise, while hydraulic shops certainly know hydraulics, they don't necessarily know compact tractors as that is a very small part of their business. I've had one great dealer (Wallace Tractor) who was very helpful and one (out of business) that provided me with the life lesson about not relying on a tractor salesman for hydraulics. Michigan Iron is someone who is active on TBN and runs both a Kioti dealership and a custom fabricaton business with lots of hydraulic experience on CUTs. Either of them can put together a good do it yourself kit to install and secure the hoses and fittings necessary to get your grapple and post hole digger working. Again, I would advise a simple full length hose installation rather than split hoses as it greatly simplifies installation and will cut cost by almost half.
 
   / Adding a grapple to my DK45SE
  • Thread Starter
#37  
Boy does it get more confusing to each new person I talk to.

I called my dealer today to find out if they make the hoses I need. The mechanic in the back calls me back and said that I should not do it this way. he said it would burn up the pump as it has no way to return the fluid back to the resevoir. He said that if it were this easy everyone would be using it instead of buying the kits previously discussed on this post. He said it would void the warranty. He did say he would call Kioti and verify what he thought.

The guy calls me back and said Kioti said that my tractor the DK45se doesn't have the right valve for this. I would need a different valve that also adds a second pair of remotes to the back. He also told me that if I were using the post driver that we would have to rig a way to dump the oil back to the resv. He said that if I used the remotes in the back and went straight to the grapple it would void the warranty as per Kioti.

He did say he would call Kioti and find out what the other valve would cost. If its close to the cost of the 3 junction valve kit sold by everything attachments I will probably go with the 3rd junction valve only because I think the single button to open and close the grapple arm would be slightly easier to operate.

I really liked the idea of only having to get the two lines though. Oh well... I am still learning a lot. By the time this is all said and done I think I will finally "get it". Hopefully anyway.
 
   / Adding a grapple to my DK45SE #38  
Boy does it get more confusing to each new person I talk to.

I called my dealer today to find out if they make the hoses I need. The mechanic in the back calls me back and said that I should not do it this way. he said it would burn up the pump as it has no way to return the fluid back to the resevoir. He said that if it were this easy everyone would be using it instead of buying the kits previously discussed on this post. He said it would void the warranty. He did say he would call Kioti and verify what he thought.

The guy calls me back and said Kioti said that my tractor the DK45se doesn't have the right valve for this. I would need a different valve that also adds a second pair of remotes to the back. He also told me that if I were using the post driver that we would have to rig a way to dump the oil back to the resv. He said that if I used the remotes in the back and went straight to the grapple it would void the warranty as per Kioti.

He did say he would call Kioti and find out what the other valve would cost. If its close to the cost of the 3 junction valve kit sold by everything attachments I will probably go with the 3rd junction valve only because I think the single button to open and close the grapple arm would be slightly easier to operate.

I really liked the idea of only having to get the two lines though. Oh well... I am still learning a lot. By the time this is all said and done I think I will finally "get it". Hopefully anyway.

I think the confusion is that 1st factory remote lever has the detents so it can be switched "on" and stays "on" in either direction. I was told this was to run something like a wood splitter with its own open centre valve, otherwise leaving it on just trips the relief valve. But I think you can run a cylinder off of it as long as you always return it to the middle. With the detents its probably not the easiest to use to run a grapple but when I get my hyd top link next week I'll try it in both the detent valve and the 2nd non-detent valve. Maybe you can disable the detent on the first valve lever as well?
Or I guess you could use the 1st remote by adding an open centre valve for the grapple, maybe in a better location.
 
   / Adding a grapple to my DK45SE #39  
This thread is making me :confused2:. LOL

I'm not going to give advice, but let you know how my grapple works just FYI.

(1) I have two sets of remotes on my tractor
(2) One set of remotes is operated using the detent lever (C & D I believe)...this one operates my backhoe
(3) The other set of remotes is operated using the other lever with no detent (A & B I think)....this one operates the cylinder on my grapple....I have two hydraulic lines running all the way from the rear remotes to the grapple and yes, the fluid is returned to the reservoir

It's quiet simple or I couldn't have done it.
 
   / Adding a grapple to my DK45SE #40  
This thread is making me :confused2:. LOL

I'm not going to give advice, but let you know how my grapple works just FYI.

(1) I have two sets of remotes on my tractor
(2) One set of remotes is operated using the detent lever (C & D I believe)...this one operates my backhoe
(3) The other set of remotes is operated using the other lever with no detent (A & B I think)....this one operates the cylinder on my grapple....I have two hydraulic lines running all the way from the rear remotes to the grapple and yes, the fluid is returned to the reservoir

It's quiet simple or I couldn't have done it.

Yes it is that simple. However, you can even use the remote that has the detents (C& D in your set up). The only thing is that in operating a grapple you don't leave the lever stuck on the detent, you push it towards the detent to open or close then return it to neutral. I did it that way with my CK20 which as I recall did not have a spring loaded lever. Just like in a car with manual transmission: select first to go forward, reverse to backup and neutral when you are not wanting to move. You can leave it in the detent position for a little while without causing harm so it is not like the thing is delicate but you shouldn't leave it locked open (in either position) when you are using a simple hydraulic cylinder just like you shouldn't leave it open when there is nothing attached.

The mechanic probably is concerned that someone would open the grapple and leave the remote in the on position for a long time rather than returning it to neutral. Fair point but hardly a reason to claim the sky would fall if you controlled your grapple with the remote.

I have two rear remotes on my DK40se. One has a simple detent type lever and the other has a spring loaded lever that tries to return to neutral unless you push it all the way to the detent position. It is this latter lever that would be most useful for controlling a grapple. I am not sure if it is the standard or my additional lever. Someone without two rear remotes can tell us.
 

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