CK25 Leaking Hydraulic Fluid?

   / CK25 Leaking Hydraulic Fluid? #1  

MTUser

Bronze Member
Joined
Sep 11, 2011
Messages
54
When I was clearing snow yesterday, I began to notice a kind of sweet smell, not like oil. I pulled the tractor over and looked under the hood to find everything covered in what looks like oil. My first thought was the oil filter I put on recently was not tight enough, but that wasn't it. I cleaned the engine with degreaser to so I could try to figure out the leak. Nothing seemed to be leaking when the tractor wasn't running. I started it up and tried looking around. Below is a picture of what I found:

KiotiCK25FluidLeak1-2-14800x969_edited-1_zps307263e7.jpg

The leak seemed to come from somewhere near the top below the brass covered bolt. I am new to owning a tractor. I am guessing that this is something to cool the hydraulic fluid? I'd appreciate advice on more troubleshooting I could do.

Also, I would appreciate advice on if I may have done something to cause this myself. It is cold here, some days around 0 degrees F. I've been letting the tractor warm up before I do anything. But the needle won't move off of C until you actually start driving around.
 
   / CK25 Leaking Hydraulic Fluid? #2  
oil cooler shot. I have read about this on this blog. Try doing a search.
 
   / CK25 Leaking Hydraulic Fluid?
  • Thread Starter
#3  
Thanks for the help. I did the search and see that this is a common problem. I also see people talking about replacing the hard lines with rubber ones.

If I buy the parts from the dealer (the new oil cooler and the rubber hose conversion) is this a repair I could reasonably do myself, or do I need special tools?

oil cooler shot. I have read about this on this blog. Try doing a search.
 
   / CK25 Leaking Hydraulic Fluid? #4  
Thanks for the help. I did the search and see that this is a common problem. I also see people talking about replacing the hard lines with rubber ones.

If I buy the parts from the dealer (the new oil cooler and the rubber hose conversion) is this a repair I could reasonably do myself, or do I need special tools?

I think you could do it easily.
 
   / CK25 Leaking Hydraulic Fluid? #5  
That's your hydraulic oil cooler. I have a CK30hst (2004 model year and now 600 hours) and had that happen twice. Originally, Kioti plumbed the coolers with solid steel lines. My cooler started to leak, at approx. 100 hours, and the Kioti fix was a new cooler and the rubber/steel combination lines like the ones in your picture and luckily under warranty. Well that lasted approx. 125 more hours and another leak occurred along with out of warranty now. I used the same lines and bought another cooler. It's been good now for almost 400 hours. From other guys posts, the trick was to rubber mount the cooler on those studs. I drilled out the cooler mounting holes to 1/2 inch and inserted two rubber gromments. I then cut two sections of 1/4 inch steel brakeline to make two 5/16 inch long collers. These went inside the rubber grommets and over the mounting studs. This allowed me to tighten the nuts against the steel collars and barely compress the rubber grommets. By doing this, it allows the cooler to move a little from vibration and not have the cooler shaken apart. I believe the current replacement cooler is of a different design and has actual heavier round tubes for fluid flow instead if those thinner flat tubes and can take the vibration better but I would still rubber mount it.

I'm sure you could do it. No special tools needed. The hose line bolts and mounting bolts are metric but I think you could get 6 point sae to work if you have no metric tools. It's been about five years since I did mine but I think I removed the battery and unbolted the airfilter housing just to make it easier but you should be able to work around them. Depending on how long it has been leaking, don't forget to check you hydraulic oil level.
 
   / CK25 Leaking Hydraulic Fluid? #6  
Same thing happened to our CK-30 HST. When I was plowing snow it was -14 below and a lot more than normal . Most of the time I can back blade it. This time I had to use the loader . At the time I was so cold I could only see that it was leaking at the cooler . Now the engine is covered in Hydrolic oil ! Michigan Iron is there a fix ?
 
   / CK25 Leaking Hydraulic Fluid? #7  
In prior posts, members have mentioned that running the tractor before the oil has warmed a little can break the thin walls of the coolers tubes. The hydraulic pump still makes pressure as normal but with the oil being cold and thick, it doesn't flow as well through the cooler and the pressure builds at or in the cooler and the tube walls crack. Mine is a 2004 model also with the cooler tubes looking like those in a tractor or vehicle radiator. Kioti has made several revisions to this cooler and I believe the latest one is a cooler that uses round heavier wall cooling tubes. This one is also better for the vibration generated leaks/cracks that members have experienced. Call Robert at MIE. He will have your answers and the newer parts.
 
   / CK25 Leaking Hydraulic Fluid?
  • Thread Starter
#8  
My parts arrived from Michigan Iron and I started the repair. I took the suggestion to remove the battery, and the air cleaner:

Old HST Cooler.jpg

But when I got the new part out, it is wider than the old cooler. It looks like it is the correct part according Michigan Iron website: T2185-37021

New HST Cooler.jpg

Do I just loosen up the hoses, and adjust them so they fit? The mounting holes on the cooler seem to be in the same place.

The unit has silver foil over the holes for hydraulic lines. Do I just remove them? I wondered if they might be part of the sealing system.

New HST Cooler Caps.jpg
 
   / CK25 Leaking Hydraulic Fluid? #9  
I'm pretty sure Robert at MIE sent you the right part. Your new cooler looks like what I've seen on newer tractors. The foil over the holes is just to keep contaminants out until installed. Remove them prior to conecting the hoses. The bolts holding the hoses on the cooler are called banjo bolts and fluid travels through them. There will be a rubber o-ring under the head of the bolt that seals on the top of the hose end and another rubber o-ring under the hose end that seals against the cooler. I still have the old style cooler with the same hoses as yours. If you can loosen and rotate the hoses so they can mount properly that would work but I think the hoses would now be bending or leaning forward and they're pretty stiff. Kioti may have also made revisions to the hoses for the new wider cooler and have shortened the horizontal metal section at the top of the hoses to keep the rubber part of the hoses perfectly verticle. I'd give Robert at MIE a call and ask if there was a change. If you find out please post the info. I may be in the same situation as you. I don't remember any member posting what they had to do when going to the new style cooler with the existing rubber hoses. I do remember a dealer mentioning that when you change to the new style cooler, you need two hoses but it wasn't explained if the new hoses were to replace the old style full metal lines or you would need them even if you already had the rubber hoses on the old style cooler.
 
   / CK25 Leaking Hydraulic Fluid? #10  
MTUser - Can you give us a heads up on the cost . Has anyone tried an automotive type cooler ?
 
   / CK25 Leaking Hydraulic Fluid?
  • Thread Starter
#11  
Thanks for the help. Yes, I will contact Bob @ Michigan Iron, and post here what he says about how to do this repair using the new part.


I'm pretty sure Robert at MIE sent you the right part. Your new cooler looks like what I've seen on newer tractors. The foil over the holes is just to keep contaminants out until installed. Remove them prior to conecting the hoses. The bolts holding the hoses on the cooler are called banjo bolts and fluid travels through them. There will be a rubber o-ring under the head of the bolt that seals on the top of the hose end and another rubber o-ring under the hose end that seals against the cooler. I still have the old style cooler with the same hoses as yours. If you can loosen and rotate the hoses so they can mount properly that would work but I think the hoses would now be bending or leaning forward and they're pretty stiff. Kioti may have also made revisions to the hoses for the new wider cooler and have shortened the horizontal metal section at the top of the hoses to keep the rubber part of the hoses perfectly verticle. I'd give Robert at MIE a call and ask if there was a change. If you find out please post the info. I may be in the same situation as you. I don't remember any member posting what they had to do when going to the new style cooler with the existing rubber hoses. I do remember a dealer mentioning that when you change to the new style cooler, you need two hoses but it wasn't explained if the new hoses were to replace the old style full metal lines or you would need them even if you already had the rubber hoses on the old style cooler.
 
   / CK25 Leaking Hydraulic Fluid?
  • Thread Starter
#12  
If you are asking how much the new HST cooler was, $297 from Michigan Iron. If you Google the part number, T2185-37021, you will find quite a few outfits selling it.

MTUser - Can you give us a heads up on the cost . Has anyone tried an automotive type cooler ?
 
   / CK25 Leaking Hydraulic Fluid? #13  
MTUser, have you had a chance to talk with MIE and figure out the hoses? I hope the old ones would work because I believe they aren't cheap.
 
   / CK25 Leaking Hydraulic Fluid?
  • Thread Starter
#14  
Thanks for checking in with me. Work was really busy for me so I put this to one side for a while. I've been buying tools like a 21MM wrench and trying to find the right transmission fluid. And that is what I need help with. The tractor manual says these fluids work:

Mobilfluid 423 or 424
Exxon Hydraul 560
DONAX-TD/TD Plus
Tractan UTH

I've been to stores like Wal-Mart, Tractor Supply and Shipton's Big R and no one has any of this fluid. I found some fluid at Wal-Mart that listed a bunch of tractors on the back. I've uploaded a picture below:

Walmart Hydraulic Transmission Fluid 800.jpg

Will this fluid work? If not, where is a good place to buy this fluid? I don't want to take the tractor apart until I have everything I need to put it back together in working shape.

MTUser, have you had a chance to talk with MIE and figure out the hoses? I hope the old ones would work because I believe they aren't cheap.
 
   / CK25 Leaking Hydraulic Fluid? #15  
Here's a Kioti chart that names some you listed and some others. View attachment Lubricants-Chart-2012-07-20.pdf

The Shell Donax TD has been renamed to Shell Spirax. Most of the time, you have to go to an oil supply place to get those listed. Sometimes NAPA will carry one of those listed and members have posted some Walmarts carrying those brands but my local Walmart is like yours. As far as tractor supply center, members have posted that the TSC "premium" hydraulic fluid works well. TSC also has a standard hydro fluid and I have also seen the Mystic hydro fluid there sometimes. The oil needed in general is a 10W-30 multi weight hydro oil that is for common sump, wet brakes, transmission, differential, and hydraulic pumps. The Walmart oil looks like it would work but members have posted good service with the TSC oil. Unless you are going to change your oil, you'll probably only lose a quart or so. TSC sells it in 1 and 5 gallon containers. It takes 8 gallons for a full fill after drain and filters.

I hope this helps.
 
   / CK25 Leaking Hydraulic Fluid?
  • Thread Starter
#16  
This is really helpful, especially the PDF that you attached. Thank you. I'll shop for the fluid and finish the job. I now have the wrenches so that I can loosen the rubber hoses that come out of the tractor floor and tilt in towards one another so that they fit the old cooler. I need them be about parallel to work with the new cooler.

Here's a Kioti chart that names some you listed and some others. View attachment 356640

The Shell Donax TD has been renamed to Shell Spirax. Most of the time, you have to go to an oil supply place to get those listed. Sometimes NAPA will carry one of those listed and members have posted some Walmarts carrying those brands but my local Walmart is like yours. As far as tractor supply center, members have posted that the TSC "premium" hydraulic fluid works well. TSC also has a standard hydro fluid and I have also seen the Mystic hydro fluid there sometimes. The oil needed in general is a 10W-30 multi weight hydro oil that is for common sump, wet brakes, transmission, differential, and hydraulic pumps. The Walmart oil looks like it would work but members have posted good service with the TSC oil. Unless you are going to change your oil, you'll probably only lose a quart or so. TSC sells it in 1 and 5 gallon containers. It takes 8 gallons for a full fill after drain and filters.

I hope this helps.
 
   / CK25 Leaking Hydraulic Fluid? #17  
I've been to stores like Wal-Mart, Tractor Supply and Shipton's Big R and no one has any of this fluid. I found some fluid at Wal-Mart that listed a bunch of tractors on the back. I've uploaded a picture below:

View attachment 356636

Will this fluid work? If not, where is a good place to buy this fluid? I don't want to take the tractor apart until I have everything I need to put it back together in working shape.
Yes it will work. I've used it before in my DK 35. Works fine.
A heavy duty tractor hydraulic/transmission fluid compatible with wet brakes should be fine.
 
   / CK25 Leaking Hydraulic Fluid? #18  
The hoses should mount up as long as they can pivot to meet the wider cooler and the ends mount flat on the cooler. That chart was posted a while ago by another member. Sorry, I can't remember who to give the credit.

If Vince has used that Walmart fluid in his tractor, then it would work. He probably has well over 1,500 hours by now. Also, he clued me in years ago on the 5W-40 synthetic engine oil, Shell Rotella, that makes for easier starts in this nasty Winter cold.

I hope all goes well.
 
   / CK25 Leaking Hydraulic Fluid?
  • Thread Starter
#19  
Thanks for the tip. I bought a gallon and started work.

Yes it will work. I've used it before in my DK 35. Works fine.
A heavy duty tractor hydraulic/transmission fluid compatible with wet brakes should be fine.
 
   / CK25 Leaking Hydraulic Fluid?
  • Thread Starter
#20  
Thank you for the encouragement. I've posted a picture at the end of this thread that shows how the tractor looked with the new cooler installed. PS, I also figured out that Rotella 5W-40 synthetic was the way to go to start a tractor in cold weather. I think I'll try it in my F350 too on the next oil change.

The hoses should mount up as long as they can pivot to meet the wider cooler and the ends mount flat on the cooler. That chart was posted a while ago by another member. Sorry, I can't remember who to give the credit.

If Vince has used that Walmart fluid in his tractor, then it would work. He probably has well over 1,500 hours by now. Also, he clued me in years ago on the 5W-40 synthetic engine oil, Shell Rotella, that makes for easier starts in this nasty Winter cold.

I hope all goes well.
 

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