Rounded off drain plug

   / Rounded off drain plug #691  
Hammer and chisel five minutes three hits with the hammer and its finger loose. Come on no rocket scientist needed.

What D2Cat said.
Iv been thinking of using a hammer and punch for a long time. I didnt mention it due the continuing demonstrated saga of fiasco finesse.
 
   / Rounded off drain plug #693  
What I have done is drill two holes in a flat bar at the right spacing. Set two pins from a roller chain in the holes and weld them into place. Works very well and cheap to do.
good, except that you have to re-harden the pins after welding, welding takes the temper out.. heat up to orange, quench in oil. if the pins cant be filed with a file, then you know they got hard enough..
 
   / Rounded off drain plug #694  
Still like the hole in the bar stock.
 
   / Rounded off drain plug #695  
Still like the hole in the bar stock.
At this point, with a skilled welder, surely the most straightforward solution.
 
   / Rounded off drain plug #696  
Make sure the bar can make a full turn without interference. :)

Bruce
 
   / Rounded off drain plug #697  
Make sure the bar can make a full turn without interference. :)

Bruce

Exactly. That's why I prefer welding a nut over the stuck plug. Then you can use any wrench or socket that fits the new hex nut.
 
   / Rounded off drain plug #698  
At this point, with a skilled welder, surely the most straightforward solution.
It's too bad that there isn't a TBN member close enough to go help the poor guy out. People keep giving suggestions based on their own level of expertise and Kando is a good egg about it; but doing the wrong thing at this point could get expensive.
 
   / Rounded off drain plug #699  
At this point, with a skilled welder, surely the most straightforward solution.

It's too bad that there isn't a TBN member close enough to go help the poor guy out. People keep giving suggestions based on their own level of expertise and Kando is a good egg about it; but doing the wrong thing at this point could get expensive.

I agree but taking it to a welding shop shouldn't be ruled out. I can stick things together and do 90% of my own. However,when it's crtical as in life and limb,I tack it up then have a pro finish it.
 
   / Rounded off drain plug
  • Thread Starter
#700  
I agree but taking it to a welding shop shouldn't be ruled out. I can stick things together and do 90% of my own. However,when it's crtical as in life and limb,I tack it up then have a pro finish it.

I got bombarded with 'do it yourself' when I suggested running it to a shop. The option is in mind.
 

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