My new barn / shop build

   / My new barn / shop build
  • Thread Starter
#51  
One of the biggest lies told in construction is that they will lift the rebar as they pour the concrete. For the first five minutes, some will actually pretend to do this, but then they get too busy to pretend any more and they just walk on it. Chairs will cost another $100, so most don't do this to save money, it's a pain to have to step over and in between the rebar. Much faster and easier for them to not have to deal with rebar and lie about pulling it up then lying about how it will remain in the middle of the concrete while they walk on it.

Rebar has to be somewhere in the middle to lower third of the pad to do anything. That means an inch of concrete under the rebar. I prefer an inch and a half chair when using 2x4's for forms, or a 3 1/2 inch pad that puts it more in the center, but we're splitting hairs as long as the rebar is surrounded by concrete. That means there has to be chairs under the rebar to hold it up in the air.

Then the biggest thing that most will do wrong is add too much water to the mix. This makes it easier for them to spread the concrete, but adds volume to the mix which has to go somewhere when it evaporates. Once it's evaporated, all that volume is gone, and the remaining concrete has to crack. This is where you see those big cracks in concrete that happen a day or two after the pour.

People that do not put chairs under rebar are very likely to add too much water to the mix.
Very interesting that you mention this. Luckily, i work from home, so i was out there watching like a hawk and taking pictures. I asked them first thing where the chairs were, and suddenly they magically appeared and were set up. Then the first load of concrete arrived and they started pouring. It was very wet. I told them to stop pouring and refused the load. The concrete contractor wasnt very happy about it, but screw him, its my money. The second truck arrived about 20 minutes later and it was fine. As was the third.
 
   / My new barn / shop build #52  
Very interesting that you mention this. Luckily, i work from home, so i was out there watching like a hawk and taking pictures. I asked them first thing where the chairs were, and suddenly they magically appeared and were set up. Then the first load of concrete arrived and they started pouring. It was very wet. I told them to stop pouring and refused the load. The concrete contractor wasnt very happy about it, but screw him, its my money. The second truck arrived about 20 minutes later and it was fine. As was the third.

Doesn't it make you "mad" that you gotta get "mad" to get something done right...….

Anxious to see the progress of your shop. You're gonna love it!!!!
 
   / My new barn / shop build #53  
Very happy it worked out for you. Makes me wonder why they didn't have the chairs all set up when they laid out the rebar, it's sure a lot easier to tie the rebar when it's resting on the chairs.
 
   / My new barn / shop build #54  
I too had to tell the guys to pull up the mesh. I ended up doing a lot of it. It's hard work. No wonder so many guys "forget".
 
   / My new barn / shop build
  • Thread Starter
#55  
A few pictures from the concrete pour today. Start to finish. My wife added our cattle brand into the front porch to add the finishing touch. Cattle brand is: HE > i (HE is greater than i) Remember, the left side that only has footings will be an enclosed lean-to with stalls in it.

20191114_091830.jpg20191114_091853.jpg20191114_145618.jpg20191114_133540.jpg20191114_165909.jpg
 
   / My new barn / shop build
  • Thread Starter
#56  
Doesn't it make you "mad" that you gotta get "mad" to get something done right...….

Anxious to see the progress of your shop. You're gonna love it!!!!
Yeah. My regular contractor is really a great guy. But the concrete guy wasnt liking me much.
 
   / My new barn / shop build
  • Thread Starter
#57  
They started up with the framework yesterday. Here are some pics20191121_170453.jpg20191121_170543.jpg20191120_132325.jpg20191121_170030.jpg
 
   / My new barn / shop build #58  
Thanks for the update. This part won't take long.
 
   / My new barn / shop build
  • Thread Starter
#59  
Thanks for the update. This part won't take long.
As long as the rain stays away. It has been slowing us down for a week now off and on.
 
   / My new barn / shop build #60  
I'm always impressed when I see a crew putting a building together that knows what they are doing. They make it look so easy!!!
 

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