Lift pump is only 2 years old so likely it's ok. I will have to start tracing fuel flow path.
Good point. I had been thinking of the pump, but it seems strange to fail at such a young age. I can think if the following failure points. I have encountered all of these on a diesel.
a) Debris in fuel tank restricts or completely blocks flow.
b) Lift pump has failed or is intermittent.
c) Filter is plugged or incorrectly installed.
d) Unpurged air in lines or filter.
e) Suction break between filter and injection pump.
f) Injection pump issue (rare)
Here are the diagnostic steps that I would consider. Proceed down the list until a problem is revealed.
1. Make sure you are using the correct OEM filter. I once used a name brand, but it was actually an incorrect cross reference.
2. Do you hear the lift pump running when the ignition is turned to 'On'? (don't start it) Try a few times to ensure consistency.
3. Are you getting fuel to the injectors? Loosen the fuel line nut on one injector then as engine is cranking, fuel should escape at the nut.
4. Pull the fuel line that enters the fuel filter. Direct the loose line into an empty container (plastic milk carton works) to view fuel pumping when ignition is turned to 'On'. Flow should be steady and healthy.
5. Reconnect step 4 fuel line. Turn ignition to 'On' for a few minutes and ensure you see no wetness (fuel) anywhere on any line up to the injection pump. Use dry paper towel(s) to verify.
6. Analyze the fuel filter "seating" method and the line between the filter and injector to make sure air is not sucked into the injection pump. FYI, I have witnessed air entering at a hand-primer pump as well.