PT 425 - repower options (Kohler 25hp)

   / PT 425 - repower options (Kohler 25hp) #21  
I did call Tazewell yesterday and talked with Terry. He sent me straight out to pull the low side valve cover off, and look for a bent pushrod. Sure enough, as soon as I pulled the cover, I saw the Exhaust rocker cocked nearly sideways, and its pushrod bent. Called Terry back and he laughed, said it was as he suspected from all I had told him. Also this was a fairly common thing on these for some reason, and he had a couple on his desk at the moment! Replace the rod and should be good to go again. (Of course I’ll drain/change all the oil and filter) I did find some junk/buildup on the head outer surface and from watching more videos I’m thinking that oil contamination affected the lifter, causing it to become more solid-like and causing the bend. I also asked about pulling the head to get to the lifter and clean it up but he said I shouldn’t have to go through all that. Ive seen some videos too where the lifter was pulled from the top with a tool…hmmmm….and seen warnings against using a magnet. (??) I’ve ordered a set of 4 rods…
 
   / PT 425 - repower options (Kohler 25hp) #22  
See this post from Monday in your other thread... ;)

 
   / PT 425 - repower options (Kohler 25hp) #23  
That 1950 IH sounds like fun! Where are you located? Hills? Mountains?

25HP diesels aren't exactly common, or cheap, but I think that it would make for an interesting tractor. But budgets, health, age, etc., do have a material impact on what is reasonable, in contrast to what might be possible...

All the best, Peter
Yes, the Crawler has been fun so far, with a steep learning curve on handling the blade. (I’m slowly getting better at it but still a ways to go) And learning its systems—one, I’m in a different world with stuff so heavy one needs machinery to lift/maneuver…
Yep, I’m in the “hills…mountains” of WV. Right alongside the Allegheny Trail of Peters Mountain. Rough weather here at times and the WINDS—downright terrible at times! 🤪
 
   / PT 425 - repower options (Kohler 25hp) #25  
I have done a couple of engine swaps on PTs. It is pretty easy. Power trac can set you up with any parts you may need to adapt a new engine. Word of warning when installing the 90 degree oil drain elbow: do not overtighten or you will crack the block.

The following Kohler engine spec numbers will work. The HP ratings are per Kohler:
CH 730-3207 (23.5 hp) this one is in a 2422 with pumps on both sides of the engine
CH 730-3208 (23.5 hp)
CH 740-3363 (25 hp)
CH 730-3004 (23.5 hp) this is an old spec number but can still be used as a reference

Another spec number that may work, but I have not used is CH 750-3006 (30 hp)

When I called Kohler directly a few years ago, one of their service reps went through and identified a number of spec numbers that should work. He said they change some of the internals to get the different hp ratings, but the rest of the engine is a drop-in replacement.

Hope this helps
Thanks much for that great info. I’ll file it with my other notes, and hopefully I won’t have to use it soon…😊
 
   / PT 425 - repower options (Kohler 25hp) #26  
We'd love to see some pics of the crawler. ;)
I love it. It’s a bit over my head but I’m learning more about it as I find books/manuals. All of the running gear was rebuilt and it’s really in great shape. My neighbor/friend works for a local mom-and-pop equipment place and does most of their rebuilds on dozers and such. He did the finishing touches on it before he delivered it to me. (His boss/shop owner owned the Crawler, passed down from his late daddy, who along with dad’s brother had done all the rebuild a few years back)
 

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   / PT 425 - repower options (Kohler 25hp) #27  
I love it. It’s a bit over my head but I’m learning more about it as I find books/manuals. All of the running gear was rebuilt and it’s really in great shape. My neighbor/friend works for a local mom-and-pop equipment place and does most of their rebuilds on dozers and such. He did the finishing touches on it before he delivered it to me. (His boss/shop owner owned the Crawler, passed down from his late daddy, who along with dad’s brother had done all the rebuild a few years back)
My back hurts by just looking at it.
 
   / PT 425 - repower options (Kohler 25hp) #28  
I love it. It’s a bit over my head but I’m learning more about it as I find books/manuals. All of the running gear was rebuilt and it’s really in great shape. My neighbor/friend works for a local mom-and-pop equipment place and does most of their rebuilds on dozers and such. He did the finishing touches on it before he delivered it to me. (His boss/shop owner owned the Crawler, passed down from his late daddy, who along with dad’s brother had done all the rebuild a few years back)
Love the seat... throne of power! 🤣

Sometimes I pretend my little PT425 is such a beast! 🙃
 
   / PT 425 - repower options (Kohler 25hp) #29  
Comparatively speaking, 25hp in a 4wd PT425 is a beast relative to the 1970s garden tractors that were 2wd, 16hp single cylinder and rarely had hydraulic lift.
 
   / PT 425 - repower options (Kohler 25hp) #30  
Glad you found the problem. With the benefit of hindsight, were there any warning signs prior to failure (strange noise, smoke, power loss etc.) or did it give out without warning?

FWIW, my brother has advised me to only run the Kohler brand engine oil in Kohler engines. The place he works has hundreds of kohler engines in various small equipment. Over the years they have noticed the ones using kolher brand oil keep plugging away while the ones receiving other brands of oil fail prematurely. They can't figure out why the engine oil brand would make such a difference, but that is the trend they see.
 
   / PT 425 - repower options (Kohler 25hp) #31  
Glad you found the problem. With the benefit of hindsight, were there any warning signs prior to failure (strange noise, smoke, power loss etc.) or did it give out without warning?

FWIW, my brother has advised me to only run the Kohler brand engine oil in Kohler engines. The place he works has hundreds of kohler engines in various small equipment. Over the years they have noticed the ones using kolher brand oil keep plugging away while the ones receiving other brands of oil fail prematurely. They can't figure out why the engine oil brand would make such a difference, but that is the trend they see.
Air cooled engines do seem benefit from motorcycle or other engine oil specifically created for the higher temperatures and wear encountered in air cooled engines. I can't point to a particular brand that I think is better, as I have too few 4-cycle air cooled engines, but the few that I have are generators. I have moved those over to air cooled engine oil, because when you need them to work, you really need them to work.

From what I read, the oils are supposed to have more anti-wear additives, and the oil formulations are more heat and oxidation resistant.

YMMV...

All the best,

Peter
 
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   / PT 425 - repower options (Kohler 25hp) #32  
I think I've been running Mobil1 in my Kohler since the first oil change 20+ years ago. Also added about a quart of Mobil1 20W50 (I believe) to the hydraulic tank at every 50 hour hydraulic filter change.

Do I know it made a difference? Nope. 🙃
 
   / PT 425 - repower options (Kohler 25hp) #33  
Is there some reason that power trac uses engine oil in the hydraulic system or am I wrong about that?
 
   / PT 425 - repower options (Kohler 25hp) #34  
Is there some reason that power trac uses engine oil in the hydraulic system or am I wrong about that?

I believe Terry said that they use motor instead oh hydraulic oil was the price factor.
 
   / PT 425 - repower options (Kohler 25hp) #35  
Glad you found the problem. With the benefit of hindsight, were there any warning signs prior to failure (strange noise, smoke, power loss etc.) or did it give out without warning?

FWIW, my brother has advised me to only run the Kohler brand engine oil in Kohler engines. The place he works has hundreds of kohler engines in various small equipment. Over the years they have noticed the ones using kolher brand oil keep plugging away while the ones receiving other brands of oil fail prematurely. They can't figure out why the engine oil brand would make such a difference, but that is the trend they see.
That’s an interesting question …no warning signs that I could recognize. After the son-in-law put the watered gas in and tried to run it, he drained it all back out, and put in fresh gas. By the time I got there, he had it running again, but just barely. He said it would just start popping and die if he tried to throttle it up. I figured it was just a matter of maybe clearing it out a little bit and shortly it would smooth out. We would crank it with a touch of starter fluid, it’d fire off, but run rough, and only at very minimum throttle. Each time we’d let it idle 2-3 minutes then try to throttle up, only to die. We repeated this cycle several times until the battery got too low, and I then chose to trailer it out the next day. (When we were doing this, Terry said that’s when the push rod was bending) After I got it home the next day it wouldn’t fire off any more. And that’s when I started digging in further…

Also, in several videos I had noted them talking about the Kohler oil being mandatory—something about a particular additive that kept the lifters from plugging up…😯
 
   / PT 425 - repower options (Kohler 25hp) #36  
I believe Terry said that they use motor instead oh hydraulic oil was the price factor.

There is also the issue that hydraulic oils are generally single weight oils to work in a fairly narrow range of temperatures. That is why some other brands of tractors have fairly long required warm up times before initial use.

Using engine oil allows the use of the hydraulics over a broader range of temperatures. (And sooner)

Most of us change the filters often enough to keep fresh additives coming in. If there is a concern about not enough additives in the fluid, you could add them, but I can't say that there seems to be an issue.

All the best,

Peter
 
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   / PT 425 - repower options (Kohler 25hp) #37  
Regarding motor oil, Kohler oil has more anti-wear additives, such as Zinc. Many of these additives were removed from conventional motor oil for emissions related reasons. In theory, it should be a fantastic oil for engines with no catalytic convertor. Shell Rotella Diesel oil is very similar.
 

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