Confirming Wire and Conduit size

   / Confirming Wire and Conduit size #21  
It’s fascinating to me to see the evolution of residential service starting around 1910 to now…

I almost bought a Victorian with original gas lighting that was refit for electric often reusing the gas pipe as conduit for wire and the gas fixtures electrified.

Many prewar nothing more than one hot and a neutral with a single 30 amp Edison fuse main.

At todays cost of material running new underground service could very well require a mortgage…

No wonder so many shopping centers are hit by copper thieves stealing wire running to parking lot lights.

12 years ago my brother wanted lights in the tractor shed some distance from the home…

I penciled it all out and he decided to wait until copper prices dropped and is still waiting.

What about a step up transformer at the source and step down at the shop so as to be able to reduce conductor size?
Like copper will ever go down. If its just lights, think solar.

Or run a aluminum wire out to a subpanel. Than copper wire for light circuits. Aluminum subfeeds work just fine. If soil is all sand, direct burial lasts a long time. If its rocky, use conduit or be prepaired to redo it again.

And if its just lights, i wouldnt worry about voltage drop. But if you may want to use power tools….calc out the voltage drop. Keep it at about 3%
 
   / Confirming Wire and Conduit size #22  
Like copper will ever go down. If its just lights, think solar.

Or run an aluminum wire out to a subpanel. Than copper wire for light circuits. Aluminum subfeeds work just fine. If soil is all sand, direct burial lasts a long time. If its rocky, use conduit or be prepaired to redo it again.
Lots of critters that dig and burrow.

The 8D battery and a Northern solar panel going on 4 years…

His wife was so happy having a light switch instead of multiple flashlights and I also installed a drop cord with a 12volt bulb.
 
   / Confirming Wire and Conduit size #23  
For that long of a run, you will need to upsize the wire that you run due to voltage drop. If it were me, id run a longer primary utility run towards the house instead of a huge secondary wire required for a 260’ run.

As stated in my earlier post having a second pole will double my bill as far as basic usage. The pole in the picture also feeds my barn and the old derelict cabin. No EGC for those. I plan to build a shop and tear down the old cabin. The 200a main breaker panel is super overkill for a 600sq foot cabin. I couldn't find the panel I wanted two years ago when i bought the one I have on hand. I plan on gas heat, stove, dryer, water heater. No codes, inspectors in this rural are of the Ozarks. I'll come up with a plan when I talk to the coop guy in the next couple weeks.
 
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   / Confirming Wire and Conduit size #24  
The meter and the subpanel are in, appropriately grounded, and the County inspector has signed off on both.
Just reread your initial post.
Assuming you’re going to run a ground wire from your meter to your “sub panel “ ,I know you won’t,because you just want to get it done, but I wish you would ask your county inspector, how “appropriately grounding” your “sub panel “ doesn’t create two bonding points and create parallel current paths on the neutral and ground wires to the pole meter.
Should make for interesting conversation 😄
Or, maybe he’s approved it without a pole to house, ground wire connection. I don’t know
 
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   / Confirming Wire and Conduit size
  • Thread Starter
#25  
Just reread your initial post.
Assuming you’re going to run a ground wire from your meter to your “sub panel “ ,I know you won’t,because you just want to get it done, but I wish you would ask your county inspector, how “appropriately grounding” your “sub panel “ doesn’t create two bonding points and create parallel current paths on the neutral and ground wires to the pole meter.
Should make for interesting conversation 😄
Or, maybe he’s approved it without a pole to house, ground wire connection. I don’t know
Darkblack, Interesting point - and one I admit I do not fully understand - but thank you for your input. I will recheck the site - to confirm the subpanel is grounded as I stated. The contractor (for the house build) told me the rough electrical - including the subpanel - there had been inspected and signed off. We had the power company install two new poles, a replacement (sufficient to handle a transformer), a next in-line pole, and then they ran their lines to the pole we put in and hooked it all up to the meter panel. I was responsible for calling in the inspection for our pole, weather head, and panel there. It has 8' two ground rods there and was inspected but I was told I needed to add a temporary GFI circuit there - outside the box. I did that, it was reinspected and signed off. I will recheck tomorrow to see if I reported everything accurately. They were also putting in wiring there for solar.
 
   / Confirming Wire and Conduit size
  • Thread Starter
#26  
Two years ago, we had about 150 feet of buried from the last pole with the transformer to the meter base on the house.

The Co-Op provided the aluminum feeder wire, all wound and wrapped together, but before providing the wire, they required the meter base to be mounted and the conduit to be buried and inspected. So the actual wire install was a tough pull with 4 guys, two pushing and two pulling when we put it in.

The other thing they required (by code I was told) was we had to bury a red 4 inch plastic warning tape along the length of the run, 12 inches above the conduit, so anyone digging would "hopefully" stop upon digging up the tape!
Yeah, I have continued to check on all that is required - e.g., if I can put both water line and electric run in the same trench without much separation (answer is yes), and confirming depth of trenches for all, etc. And in doing this I came across the same warning tape requirement - except it is for a 6", apparently specific red tape warning potential diggers. That tape - which so far, I have only found in 1000 foot rolls - the 'detectable" kind is very expensive. I guess the "detectable" aspect explains the cost. Other tape is also red and 6" wide and a lot cheaper. I am not sure which I need yet.
 
   / Confirming Wire and Conduit size #27  
Yeah, I have continued to check on all that is required - e.g., if I can put both water line and electric run in the same trench without much separation (answer is yes), and confirming depth of trenches for all, etc. And in doing this I came across the same warning tape requirement - except it is for a 6", apparently specific red tape warning potential diggers. That tape - which so far, I have only found in 1000 foot rolls - the 'detectable" kind is very expensive. I guess the "detectable" aspect explains the cost. Other tape is also red and 6" wide and a lot cheaper. I am not sure which I need yet.

I would do your future self a favor and use the detectable tape.

As cost saving it is, if it were me, I would use two trenches, both with a way of tracing them. It makes future work simpler.

On the future work thought, I would also upsize the conduit.

All three are definitely in the future proofing category, and I suspect that you could get by without everything but the electrical trace tape. Speaking from experience, having electrical/gas/water separation makes future repairs and modifications much easier, as does tape in the trench to identify each one. These days, I try to photograph construction when trenches are open to be able to get to things more easily. I find that I think I won't need access, and then I do.

All the best,

Peter
 
   / Confirming Wire and Conduit size #28  
Yeah, I have continued to check on all that is required - e.g., if I can put both water line and electric run in the same trench without much separation (answer is yes), and confirming depth of trenches for all, etc. And in doing this I came across the same warning tape requirement - except it is for a 6", apparently specific red tape warning potential diggers. That tape - which so far, I have only found in 1000 foot rolls - the 'detectable" kind is very expensive. I guess the "detectable" aspect explains the cost. Other tape is also red and 6" wide and a lot cheaper. I am not sure which I need yet.
I never use detectable tape on electrical trenches…..the wires themselves are already detectable.

I use the detectable taps for water lines. Gas requires a yellow coated copper wire in my area.
 
   / Confirming Wire and Conduit size
  • Thread Starter
#29  
I would do your future self a favor and use the detectable tape.

As cost saving it is, if it were me, I would use two trenches, both with a way of tracing them. It makes future work simpler.

On the future work thought, I would also upsize the conduit.

All three are definitely in the future proofing category, and I suspect that you could get by without everything but the electrical trace tape. Speaking from experience, having electrical/gas/water separation makes future repairs and modifications much easier, as does tape in the trench to identify each one. These days, I try to photograph construction when trenches are open to be able to get to things more easily. I find that I think I won't need access, and then I do.

All the best,

Peter
Thanks, Peter, as I am still in the process of putting this all together, I can consider all options. As concerns the separation, as the electrical conduit will be deeper than is required for the water lines, there will be some vertical separation. A separate electrical run will come back from the subpanel to the well area (I should have and may post a diagram as that would be helpful to explain what I am facing) and that can be adjacent to the other electrical conduit - and all put in before the water line.
I have decided to go with the detectable electrical tape - I am guessing that is what they want even though they did not specifically state that.
Putting in separate trenches for water and electrical would be a problem given the layout. The electrical and water lines come from the same location/direction for part of the run, and there is not a lot of room for a parallel trench given terrain and location of well equipment and storage tank.
The propane trench is on the other side of the house and thus separate, as is the fire water storage tank so both of those will have separate trenches.
I have had real issues finding someone up here who is dependable and so I am taking on some of this myself. We have, unfortunately, wasted months when those who say they will come, don't - or delay and reschedule. But I guess being busy is a good thing.
Appreciate the input.
Ron
 
   / Confirming Wire and Conduit size
  • Thread Starter
#30  
I never use detectable tape on electrical trenches…..the wires themselves are already detectable.

I use the detectable taps for water lines. Gas requires a yellow coated copper wire in my area.
I thought the same - but the power company's material specifies a 6-inch-wide red caution tape 12 inches below grade and above the run. They did say 'detectable' but the brands they identify as approved are 'detectable' products.
The propane company advised they will install the wire required for the gas line.
 
   / Confirming Wire and Conduit size #31  
Thanks, Peter, as I am still in the process of putting this all together, I can consider all options. As concerns the separation, as the electrical conduit will be deeper than is required for the water lines, there will be some vertical separation. A separate electrical run will come back from the subpanel to the well area (I should have and may post a diagram as that would be helpful to explain what I am facing) and that can be adjacent to the other electrical conduit - and all put in before the water line.
I have decided to go with the detectable electrical tape - I am guessing that is what they want even though they did not specifically state that.
Putting in separate trenches for water and electrical would be a problem given the layout. The electrical and water lines come from the same location/direction for part of the run, and there is not a lot of room for a parallel trench given terrain and location of well equipment and storage tank.
The propane trench is on the other side of the house and thus separate, as is the fire water storage tank so both of those will have separate trenches.
I have had real issues finding someone up here who is dependable and so I am taking on some of this myself. We have, unfortunately, wasted months when those who say they will come, don't - or delay and reschedule. But I guess being busy is a good thing.
Appreciate the input.
Ron

I'd check on the detection tape for power, because, if it is not locally required, there is no need as @grsthegreat pointed out. I still would put down a plastic warning tape identifying power.

If double trenching is an issue, could you do a wider trench and put power on one side, and water on the other? I a just thinking ahead to potential future repairs. If your water line is to/from the well, the well control wires might help trace it in the future. (Our tanks have float switches that control the pump, but in our case the wires don't run with the pipe, which is good and bad. You can't use them to locate, but they aren't in the way when the pipe cracks or breaks.)

As we have earthquakes around here, you might want to consider an expansion fitting on the various lines, or at least laying the water pipe with squiggles to allow expansion and contraction. My understanding is that expansion fittings are not legal in some locations, and required in others.🤷‍♂️ (not legal on water for the rationale of potential contamination, but required elsewhere due to soil movement risk, at least as I understand it.)

Part of my belt and suspenders approach to underground lines is that I have seen the improbable happen, often. I lived somewhere that the burial depth for pipes was 48", below the 36" frost line. The municipal main lines were 72" or deeper. Then we had a really dry fall, with basically no snow, and the frost went 120" down in January. Yeah, it was a mess throughout the whole area. I remember the plumber hooking up a welder to our street side cutoff, and to the house piping indoors and running the welder for half an hour so to thaw the metal pipes. We kept a sink dribbling until March.

All the best,

Peter
 
   / Confirming Wire and Conduit size #32  
On my own house, due to abundance of trees, i chose a single trench for all utilities. Trench was 36” wide. Water 5’ down to one side of trench. Fill 2 feet rock free soil. Then utility power to other side of trench with twin 1” communication conduits near water area of trench. Then 2 more feet dirt, id tape, than cover trench. I used 2 inch diameter, 1/4” thick roll poly water pipe (300’ between connections) I have never had water issues in 29 years. Used industrial rated compression stainless and brass fittings. Did not want the cheepo push insert with compression clamp. If i recall each coupler cost something like $300 29 years ago.

If i ever need to locate anything, i can send signal down wires to locate pipes.

Propane was run with signal wire
 
   / Confirming Wire and Conduit size
  • Thread Starter
#33  
Ok, here goes.

The FIRST panel which includes the meter AND a breaker HAS to have a ground rod or 2 and the ground wire AND the neutral have to be bound together within the panel. In other words the ground and neutral can be located on the same buss, or the neutral buss will have a green screw that attaches to the metal can.


Years and years ago, only 2 hots and a neutral had to go to any other subpanel and at the subpanels the additional ground rods and wires were again bonded together. This went away a long time ago.

Currently, EVERY OTHER subpanel HAS to have 4 wires run for single phase, 240v power. 2 hots, a neutral and a ground. Every subpanel has to have a isolated neutral buss (cant be mechanically grounded in any way) AND a grounded buss bar. The neutral and ground cannot connect together in any fashion in a subpanel.
Replying to Ponytug and grsthegreat for their posts re grounding. This is what I have: The meter (first panel/GE) has a shut off breaker and two ground rods, and my own add-in of a 20-amp breaker for a temporary 'test' circuit/outlet just below the panel box (the inspector told me to install that before he would pass it). When I installed that 20-amp breaker and outlet (outside the box) the first thing I saw was that there was only one bus. So, I checked with the guy that put the panel in - he was not certain, but he called the manufacturer of the panel and then called me and said all was fine as the ground and neutral were 'bonded' and it was supposed to be that way. So, I attached the neutral and ground to the same (and only) bus in the panel - and that was before the second inspection - which passed.
And while I thought the subpanel on the house was grounded (as I mentioned in my original post), and I saw a ground rod there before lying next to the box before it was installed, today I moved all the plastic, debris, etc. away and see no ground rod.
So, I hope this helps with the discussion. And BTW, I will be running a copper ground wire (#4 I think) from the meter panel to the subpanel - so, three 3/0 and one #4 ground in 2" conduit - maybe larger per Ponytug's suggestion.
I appreciate the comments- thank you all for reading and responding. I am educable.
 
   / Confirming Wire and Conduit size #34  
2” will allow 4 of the 4/0 wires, so its plenty large for 3/0 wire. 2.5” conduit is nearly double the cost of 2” where i live.
 
   / Confirming Wire and Conduit size #35  
The main meter panel should have ground and neutrals bonded together on same buss. So your install is fine.

So running the copper ground along with the 3 wires is fine. You just want to make sure the new house subpanel has separate ground busses and an isolated, insulated neutral lug. Keep neutrals and grounds separate on subpanels.
 
   / Confirming Wire and Conduit size
  • Thread Starter
#36  
The main meter panel should have ground and neutrals bonded together on same buss. So your install is fine.

So running the copper ground along with the 3 wires is fine. You just want to make sure the new house subpanel has separate ground busses and an isolated, insulated neutral lug. Keep neutrals and grounds separate on subpanels.
Got it, and thanks. I do recall that the subpanels - down line - need the separate busses- isolated. Appreciate your help.
 
   / Confirming Wire and Conduit size
  • Thread Starter
#37  
I'd check on the detection tape for power, because, if it is not locally required, there is no need as @grsthegreat pointed out. I still would put down a plastic warning tape identifying power.

If double trenching is an issue, could you do a wider trench and put power on one side, and water on the other? I a just thinking ahead to potential future repairs. If your water line is to/from the well, the well control wires might help trace it in the future. (Our tanks have float switches that control the pump, but in our case the wires don't run with the pipe, which is good and bad. You can't use them to locate, but they aren't in the way when the pipe cracks or breaks.)

As we have earthquakes around here, you might want to consider an expansion fitting on the various lines, or at least laying the water pipe with squiggles to allow expansion and contraction. My understanding is that expansion fittings are not legal in some locations, and required in others.🤷‍♂️ (not legal on water for the rationale of potential contamination, but required elsewhere due to soil movement risk, at least as I understand it.)

Part of my belt and suspenders approach to underground lines is that I have seen the improbable happen, often. I lived somewhere that the burial depth for pipes was 48", below the 36" frost line. The municipal main lines were 72" or deeper. Then we had a really dry fall, with basically no snow, and the frost went 120" down in January. Yeah, it was a mess throughout the whole area. I remember the plumber hooking up a welder to our street side cutoff, and to the house piping indoors and running the welder for half an hour so to thaw the metal pipes. We kept a sink dribbling until March.

All the best,

Peter
Peter, it seems that the 'detectable' tape is required - and 6" wide -at least the two brands they approve apparently sell that kind of tape. I was planning on just putting in the red warning tape and only 3" wide, but unless my further reading leads me elsewhere, I think I am stuck with what they say to use. I will, however, definitely check it a bit further as I am wondering about County vs power company guidelines.

I talked to the trenching guy tonight (he comes up tomorrow) - he said it would not be a problem to make the meter to the house subpanel trench wider - as you recommended. I have to agree with you - and thanks for flagging this - a wider trench for that run will make things immensely easier.

Fortunately, we don't have any frost heave or below ground pipe freezing. And though we are in California - no earthquakes in this area - yet anyway.
Thanks for the advice - I am worrying less about the install now that the electric run trench will be wider.
Ron
 
   / Confirming Wire and Conduit size #39  
COOP guy came by today. A If I have them put a pole half way and run triplex then go underground they call it a consumer pole. I'm responsible for all of that. The reason this was appealing at first was the run intersects my spring runoff if I went underground. Also he stated if they hit rock, they load up pole, refund my money for said pole and leave. This is a probability.
B If they run hy-vo to a second transformer up closer to my cabin they need a 30' clearance both sides. two very mature oaks would have to come out and I have to take them out. Plus the added expense of the non house meter mostly at idle. So he said my best option was
C underground and knowing the facts I agree.

If they run triplex that's all they run. No quad so no separate ground. He was not aware of the NEC rule which seemed to change in 2008. (I could be wrong on the year) Mike Holt has some good/interesting stuff online.
I do find it interesting when someone questions the old way and they are correct but then sometimes the old timers had it right.
 

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