199 hours is close enough!

   / 199 hours is close enough! #1  

k0ua

Epic Contributor
Joined
Jun 28, 2009
Messages
28,584
Location
Branson, Mo.
Tractor
Kioti DK35se Hydrostat
It is time for my 200 hour service on the DK35se Hydro tractor. I was at 199 so I figured that would do.
IMG_20130922_150555_752.jpg

Since on the 200 hour change the Hydro and Hydraulic filters need to be changed without changing any fluid I came up with the idea of putting a #6 machine screw into the vent plug opening to seal the system from getting any air into the tank to see if that would prevent fluid loss when I took the filters off. My only other experience with the Kioti was when I changed filters AND fluid at 50 hours. Of course I drained the fluid before I tackled the filters, so there was no fluid to leak out except what the filters themselves contained. If you will remember the hydraulic filter is vertical and contains maybe close to a quart of fluid, and the hydrostat filter is horizontal and contains about a cup. Here is a picture of the vent plug located on the rear of the tractor, and of course is also the fill port. note the small hole in the end of the crooked neck. That is where I stuck the screw to block the air ingress.
IMG_20130922_150416_989.jpg
So I changed the hydraulic filter first, and it spit out maybe 2 or 3 ounces of fluid into my catch pan maximum. Since it is vertical you can dump the filters contents at your leisure as long as you don't turn over the filter. I spent some time getting the new filter threaded, but no appreciable amount of fluid came out after the initial small splash. Did my idea work? I don't know, you tell me. Fluid loss was very minimal, and there was no need to hurry to get the new filter put back on. Those of you who did not plug your vent hole, tell me if fluid continues to flow out the connection pipe or not. I was not going to get up and remove the screw to find out:) The Hydro filter lost a few ounces of fluid, but the majority of it was what run out of the filter because it is horizontal. There was no leakage to speak of while fitting up the new filter. I took the time to wash the tractor. Grease the chassis, grease the loader, check all the wheel bolts/nuts. check all the loader mount bolts all tight this time. Of course changed the engine oil and its filter, the fuel filter was changed about 30 hours ago. I would have changed the air filter but the dealership gave me the wrong filter. I paid for the right filter, and the correct number was on the invoice, but the filter I got was not that number, and it fits a larger Kioti tractor. The coolant was changed about 30 hours ago so it is good to go for a while.

I cleaned and shined up the plastic parts with some "son of a gun" spray protector.
IMG_20130922_154825_683.jpg

Checked and refilled the hydraulic fluid level, and called it good. While I was at it I touch up painted the tractor and painted my ballast barrel inside and outIMG_20130922_150228_440.jpgIMG_20130922_150347_801.jpg

I tested everything out a bit and put it back in its "den"IMG_20130922_162320_254.jpg

It was a beautiful day for working outside.:)

James K0UA
 
   / 199 hours is close enough! #2  
Ready for another 200 hours of work.:applause:
 
   / 199 hours is close enough! #3  
My 200 hr filter change was a bit messier, so it was a good idea to plug the fill hole. Next time I will do that.
I didn't replace the air filter though, seems abit overkill to replace it even at 200 hours after cleaning it twice and not removing much dust at all.
Nice clean up job though, I should do a good wash too.
 
   / 199 hours is close enough! #4  
I'm not sure if this has already been mentioned by someone yet but a place called Filter Products Cooperation sells donaldson air filters like the DK series use for $19.04 each plus shipping of coarse, I purchased the fuel, hydro and oil filters from the local Kioti dealer and bought the air filter at FPC saving a $20 dollar bill for the 50 hour service. It is a exact match.

P822768

DONALDSON part number P822768
Part Number: P822768
Replaces Part Number: 88489
Manufacturer: DONALDSON

Description:
AIR PRMYRS
DONALDSON REPLACEMENT FOR
CARQUEST 88489

Your Price:
$19.04

Quantity to Order:
 
   / 199 hours is close enough!
  • Thread Starter
#5  
I'm not sure if this has already been mentioned by someone yet but a place called Filter Products Cooperation sells donaldson air filters like the DK series use for $19.04 each plus shipping of coarse, I purchased the fuel, hydro and oil filters from the local Kioti dealer and bought the air filter at FPC saving a $20 dollar bill for the 50 hour service. It is a exact match.

P822768

DONALDSON part number P822768
Part Number: P822768
Replaces Part Number: 88489
Manufacturer: DONALDSON

Description:
AIR PRMYRS
DONALDSON REPLACEMENT FOR
CARQUEST 88489

Your Price:
$19.04

Quantity to Order:

Thanks for that post. I believe my original is a donaldson.
 
   / 199 hours is close enough! #6  
My pleasure K0ua, I believe they are located in Tuscan, AZ. Ship price for the Seattle area was $10.00 not bad considering the factory price.

Congrats on your 200 hour mark, If your hours are anything like the hours I've put on, They have all been a blast.
 
   / 199 hours is close enough!
  • Thread Starter
#7  
My pleasure K0ua, I believe they are located in Tuscan, AZ. Ship price for the Seattle area was $10.00 not bad considering the factory price.

Congrats on your 200 hour mark, If your hours are anything like the hours I've put on, They have all been a blast.

They have been easy and fast too!:shocked:
 
   / 199 hours is close enough! #9  
   / 199 hours is close enough! #10  
How many hours did you have on your bota before you traded it???

I am closing in on 500 now.

Ya know......if you still had that bota, that 199 would be more like 150, since the bota works that much harder and faster:laughing:
 

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