JTKub
Veteran Member
I agree with the fellas above. Going through all the work to get to that reed valve breather seems like more trouble than it's worth.
Your symptions of rapid oil consumption strangely coinciding with little/no blue smoke are the same symptoms I had and hence the reason for my previous valve guide inspection advice (also listed below as #2).
Here are three things that I would investigate BEFORE looking at the breather:
1) Up until mid 2004 (not sure when the problem first started), Kohler had an issue with headbolts stretching. This caused a series of problems (including oil consumption). The fix was new headbolts that are thicker shafts, but the same diameter/thread as the old ones.
2) To a lesser extent also at this time, there sounds like there was some different types of sproadic valve guide problems. These valve guides are steel press-ins into the aluminum head. In my situation, the rocker bolts loosened causing undue stress on a valve guide which shattered causing rapid oil consumption and little/no blue smoke (the same symptoms strangely occur at the sametime that you describe).
3) Since the early 2000s, Kolhler is now using a rubber seal on the exhaust valve guide as well as the intake valve guide. I suspect that in the 1990s, neither valve guide had a rubber seal on it (I don't know that for sure though). Those rubber seals prevent oil from passing into the combustion chamber and burning.
I think if you do decide to pull the carb, cylinder head shrouds, ect to get to the breather you will ask your self afterwards,now what did I do that for? Something that is not published about Kohler engines is if a head gasket is loose the engine will consume oil. Since you said the engine only has 400 hours on it this may be your problem. Can you hear a hissing sound when the engine is running? Have you done a compression test? If you do not have a compression gauge and do not want to buy a cheap one at HF one can be rented at Auto Zone, O'Rileys or Advance. I would highly recommend a compression test before starting any type repair. If you remove the rocker arm covers look down inside the valve spring on the intake valve to where the valve stem enters the head, are the valve guide seals intact?
My mower is from the late 90's. 98 or 99. I forget which. The parts blow-up on the Messicks website does not show a removable valve guide. The kohler manual for the engine also does not show a removable valve guide, just the ability to ream 0.01 over and buy larger stem valves. It does not show any umbrella seals, but does show a seal on the intake. It's possible that the seal is shot allowing high vacuum to suck oil into the combustion chamber.
I was actually looking forward to it being a simple press in valve guide replacement. Rats. Now I'm hoping it's the breather and not the guide as that probably would need 2 heads to replace it. $102 each. Ouch.
Cub Cadet 2185?Tractor?S/N?326 Genuine Parts
well maybe you should just put a smallblock chev in there. post pics when your done.