OK, couple answers. Play date for the tractors went well (thanks ahartman!). It was good meeting a local PT owner & his family & pets it was a fun time on a nice sunny, but cool day.
His 425 had the Kohlar (mine's the Robins) 25HP engine. I think his was a '03. His handled hills better than the newer, went nice and steady up a hill that mine (with mower on the front but PTO off) bogged down on. It was an incomplete test, only ran mine for 40 min or less and it was a cool day, so not up to the higher temps where the issues are more noticeable.
The other member also concluded that something was funny and not right about my PT. Basically the PT gets to a point where it stops going uphill, while the treadle is partly depressed, but the engine doesn't sound like it's under much load, it doesn't bog down, just sits there not going anywhere, press a but further on the treadle, and sometimes it starts going uphill again, sometimes it stalls (no stalls today).
The hydro fluid has to be going somewhere, why would the fluid bypass the wheels and maybe/sometimes start them spinning when treadle depressed more?
I did come away with a list of PT to do's, tops is check the towing/bypass valve to make sure it's fully closed. I/we concluded that that's probably not it as it doesn't slide downhill on big hills, but I'll give it a try.
I can replicate the lack of torque when loading the PT onto my trailer, I have a tilt bed, so it's a 3-4" lip to get onto the bed. If the PT is not in motion when at that lip it will sit there and when treadle is depressed not do a darn thing, no tire spinning, no engine bog down. I have to get a running leap to bounce up onto the bed. I'm totally ignorant about how the system really works, but it's kinda like a hydraulic overload bypass is opening up way too soon rather than giving the wheels torque to spin in lowest/first/barely depressed treadle position.
RE prior questions:
I have noticed it popping out of float occasionally, I greased it up and seems to be working again. The joystick base was a bit rusted when it came back from the shop and that's when it started doing that little shenanigan.
Yes, I have found that picking the mower up and eliminating that drag on the front can help get it moving when it's having issues with a slope.
Thanks for all the tips on the fuel issues, they should fix me up on that front.
I don't have a lot of time (or room in the shop) at the moment, but I guess this winter I'll log into a bunch of PT cooling projects. Just gotta figure out the wheel torque issue and maybe, just maybe, the old 425 will be worth keeping.