Another Mini-Dozer

   / Another Mini-Dozer #121  
Geez man thats got to be painful, I feel for you. Not only are you extremely talented, you're tough as he77 too! My hats off to you! Let me ask, what is the hardest part too plan out? Seems to me the pully/transmission area would be hard to figure...
 
   / Another Mini-Dozer #122  
it earns you even more respect !!

Remarkable. I think this guy is my new personal hero. I don't know anyone that could do this level of work, let alone someone that suffered such an un-godly accident.

My new favorite thread!


Agreed. It's remarkable that he can do this kind of heavy fabrication with the limited mobility in his arm.
 
   / Another Mini-Dozer #123  
In 2006, I was critically injured when a 4000 volt switch that I was working on blew up. I was left with burns on over 60% of my body. I have heterotopic ossification in my right elbow & shoulder.

An "over eager" surgeon attemped to fix it but only left me with one ugly shoulder (see 4th photo). I am lucky because I am left handed and I still am able to use my right hand well enough to build my dozer.

So to paraphrase another member's quote: "when I can works, I works hard !".

Rawinok2,

Sir,

#1 - You inspire me. I need to quit complaining about my piddly ailments. Thank you for setting a fabulous example.

#2 - If pic #4 is the "Healed" state of your shoulder, I hope & pray that "over eager" surgeon's insurance compensated you VERY WELL!

#3 - I would happily work shoulder to shoulder with you ANY DAY. The quality of your craftmanship is exemplary. Heck, truth be told I would sweep the floor and fetch the coffee just so I could watch...

LOVING the mini-dozer...

God Bless you and yours sir.
David
 
   / Another Mini-Dozer #124  
:dance1:

I do have time on my hands. In 2006, I was critically injured when a 4000 volt switch that I was working on blew up. I was left with burns on over 60% of my body. I have heterotopic ossification in my right elbow & shoulder. This phenomenon was first discovered in WW1 when soldiers were getting "up close and personal" with bombs going off ! H/O is where, as a bodily defense mechanism, bone actually grows in ones joints and reduces movement. My elbow is locked in the "hand shake" position and the movement in my shoulder is restricted by about 60%. An "over eager" surgeon attemped to fix it but only left me with one ugly shoulder (see 4th photo). I am lucky because I am left handed and I still am able to use my right hand well enough to build my dozer. :) My biggest problem is in my legs. The surgeons had to take a layer of skin to graft onto my upper body. The skin never regenerated properly on my legs, especially around my ankles. Occasionally, one of my ankles will start to bleed and I might lose a few pints of blood. This happened this past July and I was down for a month trying to get my blood count back to normal. So to paraphrase another member's quote: "when I can works, I works hard !". I've been dreaming about doing this project for years. Hopefully I'll get through it with no incidents ! NOW...... BACK TO DOZER BUILDING !! :dance1:

I'm truly impressed even with those injuries and a locked arm you still keep going. Allot of people would have given up. Your workmanship is impeccable.
The very best to you.
 
   / Another Mini-Dozer #125  
The work you have done regardless of limitations is as good as I have seen in a long time. I salute you and look forward to the finished product.
 
   / Another Mini-Dozer #126  
Great Build I can't wait to see the unit together. Your track design looks great.

Good luck finishing things up.
 
   / Another Mini-Dozer #127  
Rawinok2,

Sir,

#1 - You inspire me. I need to quit complaining about my piddly ailments. Thank you for setting a fabulous example.

#2 - If pic #4 is the "Healed" state of your shoulder, I hope & pray that "over eager" surgeon's insurance compensated you VERY WELL!

#3 - I would happily work shoulder to shoulder with you ANY DAY. The quality of your craftmanship is exemplary. Heck, truth be told I would sweep the floor and fetch the coffee just so I could watch...

LOVING the mini-dozer...

God Bless you and yours sir.
David
My sentiments +, and then some!
 
   / Another Mini-Dozer
  • Thread Starter
#128  
Geez man thats got to be painful, I feel for you. Not only are you extremely talented, you're tough as he77 too! My hats off to you! Let me ask, what is the hardest part too plan out? Seems to me the pully/transmission area would be hard to figure...

First, I would like to, once again, say thank you for the heart felt words.:eek: They inspire me to keep after it.
In regards to what is the hardest part to plan out, I found it difficult to figure out how and where the track would be connected to the frame. As can be seen in a previous photo, I didn't figured it close enough and had to make some reliefs in the 3" square tubing. This kind of error can cause a weaker than normal structure as well as making it look like a cobbled hack job. :( The pulley/transmission was no problem because I had purchased the plans for a MD12/1600 from Struck Co. The body and track system are my design. The reason I chose the MD over the MT transmission design was because of the way that it is steered. I gave up the benifit of having a multi-geared transaxle which is steered by applying either of the independent brakes, for its predecessor, the MD line which is steered by independently driven tracks. One side can go forward while the other side goes in reverse thus having the capability of turning 180 degrees within the length of the unit.
 

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   / Another Mini-Dozer #129  
Rawinok2;

Even if you did purchase plans it is still a beautiful thing to see come together from a skilled fabricator!
 
   / Another Mini-Dozer #130  
First, I would like to, once again, say thank you for the heart felt words.:eek: They inspire me to keep after it.
In regards to what is the hardest part to plan out, I found it difficult to figure out how and where the track would be connected to the frame. As can be seen in a previous photo, I didn't figured it close enough and had to make some reliefs in the 3" square tubing. This kind of error can cause a weaker than normal structure as well as making it look like a cobbled hack job. :( The pulley/transmission was no problem because I had purchased the plans for a MD12/1600 from Struck Co. The body and track system are my design. The reason I chose the MD over the MT transmission design was because of the way that it is steered. I gave up the benifit of having a multi-geared transaxle which is steered by applying either of the independent brakes, for its predecessor, the MD line which is steered by independently driven tracks. One side can go forward while the other side goes in reverse thus having the capability of turning 180 degrees within the length of the unit.

Looking at the pully set up I don't understand how you disengague one track to turn while keeping power to the other. Is there a differential I am not seeing. Keep up the great work:thumbsup:
Bill
 
   / Another Mini-Dozer #131  
Great job on the doozer so far! Great fab skills.
Is this thing going to have reverse? i dont see in the photos how its going to have a reverse gear?
 
   / Another Mini-Dozer
  • Thread Starter
#132  
Great job on the doozer so far! Great fab skills.
Is this thing going to have reverse? i dont see in the photos how its going to have a reverse gear?

Yes, zoom in on the drawing below and look at the 4 pullies on the right that are driven by one belt (this is the motor driven belt). You'll see that one of them has got to be running backwards because it is driven by the back of the belt. It is a flat faced pulley. That pulley drives the lower shaft (counter clockwise on the drawing) that in turn drives the two large innermost pulleys in the back in reverse.The four large outside pullies are driven by the upper shaft that is turning forward (clockwise on the drawing).
The two front shafts are always rotating in their respective directions as long as the tension lever is engaged. The rear large pullies don't turn until the slack in the belts is taken up by the idler pullies located on the hand clutches. Pushing the clutch levers forward tightens the forward driven belts and pulling them backwards tightens up the reverse running belts. Since the six large pullies in the rear (that drive the final chain drive) are on two independant shafts (three per track) the dozer can be steered by pushing one clutch lever forward while pulling back on the opposite lever. :cool:
 

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   / Another Mini-Dozer #134  
Looking at the photos of the belts I hope you don't have to change them often.
 
   / Another Mini-Dozer #135  
Looking at the photos of the belts I hope you don't have to change them often.

As I understand it from a comment from an owner of one of these older machines on another forum, rapid belt wear was a big problem with this design and was why they changed to using a transaxle in later models.:(

There's a slightly different design that does something very similar, but uses only one belt per side that was more easily accessed for belt changes (fewer other belts, pulleys and linkages in the way). Also, it does not try to deliver power using the back of the belt where it has less grip and is more likely to wear out faster. It was used on early Bobcat skid-steers.

SkidsteerHistory.com goes into it, looks like there was a forward and reverse chain, and changing tension from the pulley on one side to the other changed which chain direction was driven?
 
   / Another Mini-Dozer #136  
Hmmm... I bet if you designed the linkage to "over center" right, you could also get the control levers to activate a brake when centered, and release to either side before you got tension on the drive pulleys. Go-cart brakes (band or disk) are cheap easy to work with.

I would hope this would help make the machine safer and less "twitchy" because it wouldn't tend to drift to one side or the other in neutral, and it would mean some of your wear would be occuring in the brakes, not all in the drive belts.
 
   / Another Mini-Dozer
  • Thread Starter
#137  
Here is a video explaining the belt system. About the 4:30 mark.
Also I was able to find a company that makes chain with attachment tabs to bolt the track too.
Chris
Jims Dozer #3 - Struck MD50 mini Dozer (7045) - YouTube
Attachment Chain from Renold Jeffrey

Chris:Thanks for finding the chain. When I was researching my project, I looked and looked but couldn't find it. I may still need to use it if mine fails sooner than expected. This weekend I worked on installing the track. It went smoother than I expected. No pinched fingers, no extreme cursing ! :D
 

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   / Another Mini-Dozer #138  
Chris:Thanks for finding the chain. When I was researching my project, I looked and looked but couldn't find it. I may still need to use it if mine fails sooner than expected. This weekend I worked on installing the track. It went smoother than I expected. No pinched fingers, no extreme cursing ! :D

Looking great! Cant wait to see all complete and on its test runs. Be sure to post a video if you can.
Yes I wish the chain could of been found sooner. Looking at what you built for a chain must of taken a huge amount of time and pushed your fun meter to the max.

Chris
 
   / Another Mini-Dozer #139  
PowerHouse Engine Experience:

I purchased a log splitter with a PowerHouse (I thought it was PowerHorse) engine on it. So far AoK. After assembling the splitter n adding fuel n oil to the engine, to my surprise it started FIRST pull. Now two + months old it still starts first pull n just hums along.

One oddity: Even when the engine is warm or hot, you need to still use the choke in order to start it. It will NOT start with out using the choke no matter what.

Will it last ten years like a Honda?, only time will tell. However my splitter was just $3oo more with a motor than the same splitter designed to use my Kubots's hydraulic system to power the splitter. Seems to me it would have cost $2oo of that to buy the hoses n fitting to attach the splitter to the Kubota. So, for me twaz a no brainer to just buy the self powered (PowerHoarse) splitter....

So, from my vantage point, so far I vote a yes on the PowerHoarse gas motor......
 
   / Another Mini-Dozer #140  
Would love to see the plans for this, I am hoping to build a small tractor using a vw engine and parts for general house work and getting in firewood. Any tips would be greatly appericiated.

Thanks
Jim
 

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