Best and favorite way to splice into OEM wiring harnesses?

   / Best and favorite way to splice into OEM wiring harnesses? #31  
solder and shrink is the best if you know what you are doing. Those kujet connectors in post #5 aren't as good. I can't get the solder in them to melt without melting the outside plastic covering. So they might make a connection, but it isn't actually fused. Ill stick with solder.
 
   / Best and favorite way to splice into OEM wiring harnesses?
  • Thread Starter
#32  
Here is the comment that is going to upset a lot, soldering produces a rigid brittle joint subject to failure from vibration..... The aircraft and automotive industry has completely gotten away from soldered connection in wiring harnesses.... Yes I agree soldering is probably simplest in cramped space, but mechanical crimped connections "when done properly" is just as good or better ..Unfortunately there is very few options to do proper mechanical "T Tap" (Western Union Splice ) .... No body seems to make a small wire gauge parallel crimp (gutter) tap....

Now comes the rub for many, the 3M parallel taps maligned in first post is probably simples solution, BUT the are a few thing to consider, 1> proper size connector for splice, 2> put a dab of dielectric grease into connector to seal out moisture and oxygen to prevent corrosion before placing wires in connector, 3> be absolutely sure wires are correctly placed in connector then press home connector spade, 4> put zip tie on the main wire and added wire to prevent strain and vibration on connection, ...NO I DONT LIKE THEM EITHER but if done proper they don't fail... The failure of this type of tap is because people don't install them properly (usually takes a pack of 4 to make one connection because of operator failure) ... Like most wiring connections the failure is not in product but is most people don't install them properly....

IF I were to write a resume, it would read something like 38 years in telecommunication industry and have made a million splices from wire sizes for 24 gauge up to 750,000CM.... And in hobby world I do vehicle wiring jobs.... Below is pic of dune buggy wiring project in process (done about 20 years ago, and everything worked first time and NO FAILURES), and still functioning with no problems today...

1210520.jpg
38 years in the bidness - and that's the best pic you could find to make your point?????
 
   / Best and favorite way to splice into OEM wiring harnesses? #33  
38 years in the bidness - and that's the best pic you could find to make your point?????
Ahem.... Re read my post, 38 years in the communications, the buggy wiring picture was a work in progress, it was one of my hobby cars....

3692800196_0cba9bac03_o.jpg
 
   / Best and favorite way to splice into OEM wiring harnesses?
  • Thread Starter
#34  
There is a fused harness with bullet connectors ready to go in the trunk by the steering linkage. No need to splice wires. Splicing wires just means bad connections in the future, I don't recommend doing it if at all possible.

Soldering multi strand wire in high vibration environments isn't a great idea. A good quality crimp tool and good quality crimp connectors is more reliable. I prefer to use existing harnesses instead of tapping in to wires.
I bought some bullet connectors yesterday from the local auto parts store. They were 0.176" in diameter. Get home and find out the Kubota bullet connectors are ~0.160" - in other words, incompatible. :(
 
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