Big drill bits

   / Big drill bits
  • Thread Starter
#11  
I looked for a tools section first, but didn't see it, so I figured this would be the next best place.

I alawys have a pilot hole between 1/8 and 1/4, but when you're going through an inch of old steel by hand, it's hard going no matter what you do.
 
   / Big drill bits #12  
By hand makes my wrists hurt. I'm always concerned with the drill hanging and making pretzels out of wrists. Size like that really needs to be done with a drill press if possible, which it isn't always.
 
   / Big drill bits #13  
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   / Big drill bits #14  
Just did 1" in 1/2" steel. Got a high-moly Drill Hog bit and it cost around 25$. It was the size needed for a Cat1 pin so I figured I'd re-use that one and bought it off Amazon. I havent' tried the hole saw approach myself yet, but at the cost I imagine they are going to be a cheaper alternative. I went with the hi-moly bit, lube and a did it in a drill press set to as low as I could go (400rpm) I drilled a pilot 1/8", stepped up to a 1/2" and then just bored it out. Your hole is bigger and by the time you step it out it seems like you are "milling" the material.
 
   / Big drill bits #15  
After being abused by a "Hole hog" drill I bought one of these. At low speed it has a break away clutch that saves you from the reaction if there is a bind. I use 3 9/16" self feed bits and if one of these hangs up and you are on a ladder you will truly appreciate this drill when it makes the clicking noise and you are still on the ladder.
https://www.amazon.com/dp/B000071NY...MIyNDk287n5gIVlRx9Ch0hRgdMEAAYASAAEgJ6i_D_BwE
 
   / Big drill bits #16  
I have an old Cole drill. Not really practical in this day of power tools. Surprising how easy it is to drill a 3/4 inch hole in 1/2 steel material. Note I said easy, not fast. Interesting piece of kit for the shop.
 
   / Big drill bits #17  
to figure out the proper speed, use RPM=FPM/(dia*.262) use 50 FPM for steel.
 
   / Big drill bits #18  
I use annular cutters for big holes. You can buy an adapter for that style of cutter that goes in a 1/2" twist drill. If you are looking for some cheap big drill bits call Airparts in Merriam, KS. They are a family business and nice people. I know they have a good assortment of used bits but I don't remember how big. I assume many of those larger twist drill bits will come with a tapered shaft.
 
   / Big drill bits #19  
50FPM really only works well IF you can apply appropriate pressure. Which is usually hard to do when drilling by hand and you end up burning bits up.

Problem with hand drills is most of them spin WAY too fast for anything much over 3/4".

And if you want to constantly bind up and break a wrist and ruin bits.....then go ahead and slowly step up sizes. If you dont, then drill a pilot hole just larger than the web of the bit (usually ~1/4") and then go straight to size.

There is nothing worse than trying to drill a hole slightly larger than it already is. Which "may" be what you are in for anyway with trying to modify a bucket to fit your machine.

IF the new hole is to be a precise as possible and have a pin rotating in it, drill it 1/32 or 1/64 undersized and use a reamer.

GOOD bits are expensive. But a good bit will last the average person a lifetime if they simply know how to sharpen. Hertel black oxide bits are at the lower end of what I would consider good quality. CL, Cleveland, and PTD are more expensive, also all good.

Places like fastenal should stock larger bits
 
   / Big drill bits #20  
After being abused by a "Hole hog" drill I bought one of these. At low speed it has a break away clutch that saves you from the reaction if there is a bind.
I have the original version of that drill,

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It's from the B&D Professional line of tools, made by Elu. Elu made some of the BEST power tools ever made, not sure who makes the current line?

I bought mine, after blowing the tranny on a Milwaukee Hole Hawg, and going on the job having a plumber telling me he had two Hole Hawgs with blown trannys on his bench in his shop.

My industrial tool dealer, told me the Elu was a MUCH better drill, so I bought one, and that was back on in the early 80's, I have nothing but good things to say about this drill.

For bigger holes, I try to use a drill press as much as possible,

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but I realize that's not always possible. Also, when drilling, get your self a can of "Tap Magic", that stull really is magic!! Step drilling and Tap Magic IS the way to go!!

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SR
 
 

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