Yes. See original post.My guess is overzealous use of impact wrench at dealer...fatiguing bolts. Have any you subsequently replaced failed?
My questions is how are you getting the broken bolt out of the spindle, I'd think that would be a *****. Mine does have a hex looking washer thing and I think I have two of the spring washers, but I also have a 60" deck.
I have over 600 hrs on my 48" mmm with the original bolts and washers. Have never had a problem and the blades have been removed every 25 - 35 hrs for sharpening. The washers are supposed to be installed with the cupped side toward the blade. Is it possible that one or both of the washers are not installed correctly? Also, is it the same spindle position that the bolt is breaking on? Maybe those washers need replaced.
Go back and read Spyderlk's post. I think he may be on to something. If I follow what he is saying my deck is a 60" deck and my deck has a washer where the inside hole is hex shaped. This goes under the blade. This locks into a hex shape on the end of the spindle. This would help keep the blade bolt from getting any tighter. Yours doesn't have this feature. Think about everytime you start the blades, this may be trying to tighten the bolt until it gets so tight they break.
This has me puzzled also. I keep looking at those pics to see if there's any clues to what's happening, and I noticed that the blade seems to have an arc, or bow, between the cutting edges. I know my blades are flat. Are those not OEM blades, or is that an optical illusion? Did you change the type of blade you are using this year and could that be causing the problem?