So, we have 2 different sizes to deal with, 0.750" and 1.125"
What is too much slop for you?
Rememeber that when you weld those bushings are going to move.
The tighter the tolerance the more perfect you must be welding.
OE builders have the luxury of a jig, unless you make a jig you might want
to keep it pretty loose. It may be plausable to use a long piece of DOM,
weld the brackets to it, THEN cut the tube afterwards. THAT would work
well I think, so long as your sawzall skills are up to snuff.
DOM tubing will probably work just fine for you. (Drawn Over Mandrel)
For the .0750 / 3/4" pins I might consider 1-3/8" OD x .250 wall x .875 ID.
.875 ID - .750 OD = .125" Slop, if centered .0625 all the way around.
For the 1.125 / 1-1/8" pins I might consider 1-3/4" OD x .250 wall x 1.25. ID
1.250" ID - 1.125" OD = .125" Slop, if centered .0625 all the way around.
If that will not work for you
CLICK HERE and look for something tighter or looser.
If it is a
BX25, I believe the FEL and BH are made in the states and I
believe it all to be US measurements, it is possible DOM tubing sized
METRIC might work if your not satisfied w/ my suggestion. I do not
know where to buy such and animal.
I am thinking out loud here for I will eventually want to make my own
something or other, be it a BH bucket etc. I would want to tap in some
zerks I think. I recently pulled some tiny lil threaded zerks and found
those tiny lil taps to be a pain, well, whoever originally installed the zerk
I was working on blew it and drilled to big. I drilled it out and obtained NPT zerks.
It worked
MUCH better.