BX25 Full Cage Rollbar

   / BX25 Full Cage Rollbar
  • Thread Starter
#131  
I noticed that Beef Splitting Saw weighs 200 pounds. I guess you'd need a pretty "beefy" guy to run that thing all day.

You can see some of that stuff on YOU TUBE, they incorporate
counter balancing weights whichs make them almost weightless
to use...
 
   / BX25 Full Cage Rollbar #132  
Yep, I noticed some kind of attaching point on the top for a suspension cable.
 
   / BX25 Full Cage Rollbar
  • Thread Starter
#133  
My welder is off the chain awesome. Greg has been doing this for 40 years, he needs no more practice.
I showed up and he was not done and he laid down beads while talking to me as I don'd one of his helmets
and watched...didn't miss a beat, just lays down BEAUTIFUL beads over and over. "You see that Artisan,
that is called Certified welding, I am getting a good 50% penetration and because I am doing both sides
that is about right.
" GAWD I wish I could weld like that...

The proof is in the puddin';

cage-10.jpg


cage-11.jpg


cage-12.jpg


cage-13.jpg


cage-14.jpg


In picture 3rd from top, I watched him weld that, he didn't stop! He TIGg'd
from horizontal to vertical going down to horizontal then did a 180 and went horizontal
to vertical UP to horizontal w/o stopping! HA!

In the pic 2nd from bottom, understand he did all that IN THAT HOLE! :blacksmith:
 
   / BX25 Full Cage Rollbar #134  
SWEET! I'm glad he plugged up those tabs!
 
   / BX25 Full Cage Rollbar #136  
:) yep
 
   / BX25 Full Cage Rollbar #137  
Swick ok I think I see your point on tabs and slots and the possibilitys
of crack eminating from said...I kinda get it now, I think. ButSomeHowever,
the off road boys whom endure MASSIVE impacts over and over use
the tab and slot methods in suspension parts...makes me wonder.
CLICK HERE , see post 14, look at pics...

When you cut a squared slot in the steel - you have created a potential point where a crack can start at each corner of the square. If the hold was rounded - you would likely not have the same POTENTIAL problem.

Welding the tabbed pieces COMPLETELY together potentially eliminates the problem because the metal is all melted together in the area of the tab - therefore eliminating the "corners". But now you have had to melt a relatively large area of the steel to eliminate those corners and you have introduced another potential failure point - the weld area itself.

In reality if you just overbuild the crap out of it you will likely never see any problems - it's only when you overengineer a part and make it "just enough" and / or under stress all the time that you stand a likelihood of seeing a failure.
 
   / BX25 Full Cage Rollbar #138  
Good to see some other fungineers in here!

The best definition of engineering I've heard is "doing with one dollar what any fool can do with two dollars"

Luckily we're all rich enough to afford the extra material.
 

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