Diagnosing 4WD problems YM240D

   / Diagnosing 4WD problems YM240D #31  
It's kind of apparent that your problem was caused by improper shimming.
 
   / Diagnosing 4WD problems YM240D #32  
Need to assure you have backlash.
 
   / Diagnosing 4WD problems YM240D #33  
the shims you took out are fine but there may be more or less needed due to maybe differences in bearing , If you changed that, and or just the wear and tear on the gears in the last 30+ years.
 
   / Diagnosing 4WD problems YM240D
  • Thread Starter
#34  
It's kind of apparent that your problem was caused by improper shimming.
@normde2001- The bearings I took out are clearly Japanese. Making me think that they were original. I've got no reason to think otherwise. Are you suggesting it could have been improperly shimmed from the factory? I really don't know, but I have to confess to overloading this machine. You might remember the enormous bucket on this tractor. My un-educated guess is that I caused some damage by overloading the FEL and jamming something by driving over a bump with a too full bucket. This didn't actually happen when I had a load in the bucket, but I have no doubt I could have caused something like this just prior to it actually locking up...
 
   / Diagnosing 4WD problems YM240D #35  
Regardless of how it was shimmed before, you need to do it correctly on re-assembly according to the Yanmar manual, or other specs. Anyone could have been into it before.
 
   / Diagnosing 4WD problems YM240D
  • Thread Starter
#36  
Well, it's back together, following the manual I have. Thanks to everyone for the input and support. Some of the trouble, or non-smooth, issues I was having were because I didn't have the two sets of needle bearings installed when I was checking things. I didn't realize how much of a difference they would make but the spindle shaft must not have been running true down the center of the top and bottom gear. Once I installed those, things roll very nice. There is backlash but my manual didn't discuss how to test/measure it for the spindle gears, only for the front differential so I did what I could there. I guess time will tell if my repair is sound but there's no grinding, whining, or other noises, only smooth rolling (when I tested it with the front wheels off the ground). I've put a few hours on it today and things seem fine both in 2WD and 4WD. No heavy loads in the bucket yet but that's on its way, though I'm going to work hard to keep the loads down from what I had been putting in the front. The bucket is simply too large and too easy to overfill.

I'm sure if it breaks down again you'll hear me moan about it. Again, thanks for all the help.
 
   / Diagnosing 4WD problems YM240D #37  
Glad your up and going. I feel like you got a good scald on it, probably last forever. :thumbsup:
 
   / Diagnosing 4WD problems YM240D #38  
Sounds like it's a erect repair, should last forever.


So what was the final list of replacement parts again?
 
   / Diagnosing 4WD problems YM240D
  • Thread Starter
#39  
@clemsonfor- Total bill is about $75 (mostly parts and shipping from Hoye). I ended up replacing (referring to the Hoye parts page), 28 (dust cap) , 59 (bearing), 43 (bearing), 58 (bearing), 47 (needle bearing), and an o-ring. I had to use some gasket maker ($6 from auto parts place) because Hoye didn't have the gasket that fit between the front shaft housing and the front differential.

Not all the bearings were bad (the needle bearings seemed okay, as was 43) but I figured updating them all would be wise.
 
   / Diagnosing 4WD problems YM240D #40  
@clemsonfor- Total bill is about $75 (mostly parts and shipping from Hoye). I ended up replacing (referring to the Hoye parts page), 28 (dust cap) , 59 (bearing), 43 (bearing), 58 (bearing), 47 (needle bearing), and an o-ring. I had to use some gasket maker ($6 from auto parts place) because Hoye didn't have the gasket that fit between the front shaft housing and the front differential.

Not all the bearings were bad (the needle bearings seemed okay, as was 43) but I figured updating them all would be wise.
Yep that makes the most sense. You went to all this effort to tear it down there is no reason not to replace a $10 or $20 bearing while you have it all apart. I would have done the same.
 

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