Engine drive shaft coupler to hydraulic pump failure. Need help!

/ Engine drive shaft coupler to hydraulic pump failure. Need help! #1  

River Valley Landscaping

Bronze Member
Joined
Mar 11, 2021
Messages
68
Location
New Hampshire
Tractor
Allmand 25k tractor loader backhoe, Bradco 408. Bobcat mt100
The coupler between my engine and hydraulic pump has completely stripped/sheared out. The engine is a predator 670cc from harbor freight with a 1” shaft and 1/4” keyway. The pump is an Eaton with a 7/8” 13 spline shaft. Currently I am having difficulties with getting the worn out coupler off the engine, as well as sourcing a replacement. Any ideas are appreciated on how to go about any of this. Thanks in advance!
 

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/ Engine drive shaft coupler to hydraulic pump failure. Need help! #2  
Not sure what you are asking. 7/8"-13 Spl coupler on a 1"-1/4 keyway shaft? This doesn't make sense. The coupler diameter is smaller than the shaft???
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help! #3  
The engine has 1" shaft the pump is 7/8. If you can separate the current worn out one maybe you can use a lovejoy coupler with spider
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help! #4  
Have you tried contacting the company that made the machine? Other option might be Eaton which was purchased by Danfoss. Some thru drive couplings used between pumps might be similar configuration.
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help!
  • Thread Starter
#5  
Have you tried contacting the company that made the machine? Other option might be Eaton which was purchased by Danfoss. Some thru drive couplings used between pumps might be similar configuration.
It is a replacement motor that was in the tractor when I bought it, it’s an Allmand tractor and the company had ceased production of tractors years ago.
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help!
  • Thread Starter
#6  
The engine has 1" shaft the pump is 7/8. If you can separate the current worn out one maybe you can use a lovejoy coupler with spider
I have considered this route and may be the way I end up going.
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help!
  • Thread Starter
#7  
Not sure what you are asking. 7/8"-13 Spl coupler on a 1"-1/4 keyway shaft? This doesn't make sense. The coupler diameter is smaller than the shaft???
The coupler in the picture is one piece and has two female ends. One side accepts the splined pump and the other accepts the drive shaft from the motor. I have got the pump out of the way but having a hard time getting the coupler off the engine shaft because the key is not exposed at all. I put a 3 jaw gear puller on the shaft and couldn’t get it to slide off. That’s currently where I’m at. Tomorow I will try a little heat or end up cutting it off if it comes to it. Really just wanted to see if anyone had any tips/tricks dealing with this sort of thing.
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help!
  • Thread Starter
#8  
I was also considering possibly spinning the engine 180 degrees and using the flywheel side. Not sure if the flywheel side would be able to handle the force of powering the pump. This would also leave me with a terrible oil filter location as well as the exhaust right next to the current location for the gas tank . Below is a picture of how the setup was before removing a few things.
 

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/ Engine drive shaft coupler to hydraulic pump failure. Need help! #9  
Be sure there isn’t any hidden set screws on the keyway side?
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help! #10  
I was also considering possibly spinning the engine 180 degrees and using the flywheel side. Not sure if the flywheel side would be able to handle the force of powering the pump. This would also leave me with a terrible oil filter location as well as the exhaust right next to the current location for the gas tank . Below is a picture of how the setup was before removing a few things.
Gotcha. Wasn’t sure why I wasn’t getting the problem.
If you turn the engine around, you’ll have an oppos rotation and the pump will not work.
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help! #11  
The coupler between my engine and hydraulic pump has completely stripped/sheared out. The engine is a predator 670cc from harbor freight with a 1” shaft and 1/4” keyway. The pump is an Eaton with a 7/8” 13 spline shaft. Currently I am having difficulties with getting the worn out coupler off the engine, as well as sourcing a replacement. Any ideas are appreciated on how to go about any of this. Thanks in advance!
Try these: 7/8" 13 Tooth Splined L-099 Jaw Coupling Half | 3 Piece Flexible Jaw Couplers | Shaft Couplers | Power Transmission | www.surpluscenter.com , 1" L-099 Jaw Coupling Half | 3 Piece Flexible Jaw Couplers | Shaft Couplers | Power Transmission | www.surpluscenter.com ,1" L-099 Jaw Coupling Half | 3 Piece Flexible Jaw Couplers | Shaft Couplers | Power Transmission | www.surpluscenter.com . The 3 links are for the three parts needed to make a flexible coupling to go from your splined shaft to your keyed shaft. Good luck.
Eric
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help!
  • Thread Starter
#12  
I’m not sure if those are rated for enough horsepower. The current engine is 22 horse, replaced the original kohler. I’m sure they have something similar though that is a bit more heavy duty
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help!
  • Thread Starter
#13  
Gotcha. Wasn’t sure why I wasn’t getting the problem.
If you turn the engine around, you’ll have an oppos rotation and the pump will not work.
Makes sense. Probably explains the reason why they ended up with the current setup.
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help!
  • Thread Starter
#14  
Be sure there isn’t any hidden set screws on the keyway side?
That dimple on the shaft was very suspect at first. It’s not a roll pin or a set screw though. It’s just a dimple, almost as if a grease fitting started to get drilled then just stopped. I can spin the shaft and have since got the rust off and there is nothing.
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help! #15  
U could also cut the current bad splined section off and weld a new 13 spline section on. Or have a hydraulics shop do it. Once you remove the current coupler off. Try heating it
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help! #16  
I have a PowerTrac PT425 with a 25hp Kohler in it. I have pumps on both sides of the motor. So one side has the original shaft that drives some continuous fixed volume pumps, and the other side of the engine has the screen removed and a PTO stub shaft installed to drive the variable volume drive pump.

Something like this..

As others have mentioned, rotation has to be noted.

The fixed volume pumps are bolted directly to the engine with a pump mount. The variable volume pump on the other side is connected with a lovejoy.

The beauty of the lovejoy is you can purchase one have to fit the engine shaft size and the other to fit the pump shaft size. Works great.

Good luck with your project.
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help! #17  
Try surplus center out of Nebraska for couplers
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help! #19  
Heat, or split it with a grinder and zip disc. If the coupler is stripped, you dont have to worry about ruining it.

Zip-disc across the top of the keyway.....You dont have to worry about nicking the shaft and its less grinding because thats the thinnest part of the coupler.

Then a small cold chisel or screwdriver as a wedge to open it up a bit
 
/ Engine drive shaft coupler to hydraulic pump failure. Need help! #20  
The shaft is all ready gaulded that’s why the coupler wont come off. Heat isn’t going to do any good. may have to cut it off to have any chance of saving the crankshaft.
 

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