For anyone needing to replace their blades and want to use the Flail-Master brand, I called Flail-master to get the proper way to measure the height/length of the blades. The height/length is measured as the hanging length. Meaning one measures from the top of the mounting hole to the bottom of the blade.
My OEM measurements are:
Mower cutting height- .5" - 3"
Blade height- 3.5"
Blade width- 1.75"
Blade thickness- 0.212"
Blade mounting bolt diameter- .463"
I could not find a perfect replacement size, but the two closest are:
Edwards EM301 standard- $1.64 each
3.8" height
1.75" wide
.15" thick
1/2" hole, 1" long
Vrisimo V-cd2100 $1.95 each
3.3" height
2" wide
.174" thick
1/2" hole, 1" long
I need 56 blades and ordered 60 to have a few spares. Delivered cost is $132, which is less expensive than the standard, non heat treated blades. It seems the components Flail-Master sells are for heavy duty, highway type mowers and I am hoping these new blades will wear much better than the OEM blades. Flail-Master heat treats their blades and they can be resharpened
I chose the Vrisimo blade as it is a bit shorter which will give me a bit more cutting height, which I would prefer. I like to cut ~ 3" - 4" in height and will never cut at the .5" factory minimum. Plus this blade is a little thicker than the Edwards which will take up some of the extra play since either blade is thinner than the .212" thick OEM blades. I may have to add a washer to each station to take up some of the extra slack, but will see once installed how it all works.
With the Thanksgiving holiday, the new blades may not be here until next Monday. I am expecting to be able to do some testing that following weekend and will report back once I have some data about how well these new blades fared compare to the OEM, which are dinged up already after testing for maybe a little over an hour or so and concentrating on mulching leaves with sticks intermixed.