For those with a Plasma cutter...

   / For those with a Plasma cutter...
  • Thread Starter
#21  
Can you please measure the ID of the ring please?

I'll measure it tomorrow... it's tapered to fit the torch though.

I've never used one of those, looks very interesting! I guess I'm just too old school, I generally use a burning bar. Do the wheels help keep the torch going in a straight line, so you wouldn't need a straight edge?

The wheels help move the torch along smoothly, but you still need a straight edge. The ring that the wheels are attached to can be fixed for cutting a straight line, or if you loosen a set screw, is free to rotate around the torch head for cutting a circle.

Ian
 
   / For those with a Plasma cutter... #22  
VERY cool..... i wouldnt mine doing that to my own gooseneck so i could fit my new larger tractor...but the axles are too light duty.
That happened to a buddy of mine when I built his. Latter he replaced his axles.
Don't jump right into doing this! With the cost of steel, paint, you'd be better off buying a used gooseneck trailer. I had my adapter Line-X'd which was less than half of the powder coat quote, not counting my labor I only saved $700.00 over buying a new gooseneck.



The horse heads are a nice touch.
Thank you! People comment on them all the time.






The wheels help move the torch along smoothly, but you still need a straight edge. The ring that the wheels are attached to can be fixed for cutting a straight line, or if you loosen a set screw, is free to rotate around the torch head for cutting a circle.

Ian

Thanks! Sorry for hijacking your thread. :eek:
 

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   / For those with a Plasma cutter... #23  
How well can you follow two straight edges? I often put one at 90 degrees to the other to make right angle cuts.
 
   / For those with a Plasma cutter...
  • Thread Starter
#24  
You could just use a framing square for that, right? I did make some more cuts this afternoon and didn't get as good results as the first try. Got some slag. I replaced the electrode and cup and got a better results. The hole in the cup had enlarged and the electrode had developed a concave tip. I suppose running it at max capacity shortened the life of them some.

Ian
 
   / For those with a Plasma cutter... #25  
I bought a set of guide wheels for my Miller 625. Used them one time and took them off. I prefer to setup a straight edge as a guide. I just free hand short cuts.
 
   / For those with a Plasma cutter... #26  
Thats why I like a torch. Plasma to delicate!
 
   / For those with a Plasma cutter...
  • Thread Starter
#27  
I bought a set of guide wheels for my Miller 625. Used them one time and took them off. I prefer to setup a straight edge as a guide. I just free hand short cuts.

I still use a straight edge. The wheels just stabilize the torch and help with smooth movement since there's you aren't dragging anything across the surface of the metal.

Of course it won't work well for freehand or something like expanded metal.

Ian
 
   / For those with a Plasma cutter... #28  
Hypertherm torches are all designed for drag cutting on the plate. Systems above 30 amps use Hypertherms patented shield technology....so there is no effect on consumable life when drag cutting...no double arcing or sticking to the plate.

Simply pierce, then lower the torch to drag on the plate....you can guide the edge of the torch on a pattern or straightedge made from metal, plywood or cardboard if needed.

Hypertherm systems are certainly more expensive than the low cost imports...but are designed for reliability, ease of use, and provide for lower operating costs (better cut quality, dramatically longer consumable life) that result in a lower cost of ownership. Did I mention that they are made in the USA (Hanover, NH) by employee owners of the company?

I had a job two weeks ago dismantling a 60' long steel mezzanine catwalk in an industrial building. I used a Hypertherm Powermax45....and cut up over 15,000 pounds of steel (3/16" treadplate, 1/2" and 1/4" thick I beams, bar joists, 3 x 3 x .375 tubing, 3/16" steel stairtreads, 1/2" gusset plates) into parts smaller than 2' x 5' (carryable by one man). The job took me three 8 hour days, the Powermax45 had a used nozzle when I started, the same nozzle was in it after the job was done. All cuts were drag cuts right on the plate. There is not a chance that an oxy-fuel torch would have cut that much steel as fast or as cheap! I have a few pics if anyone is interested...

I use the same plasma on my cnc machine in my home shop...

Jim Colt



BUY A ROLLER GUIDE. Make it a priority. The ease of use is greatly improved with one over the wire standoff that comes with the torch. The stance is wider which makes it more stable side to side and that means less tendency to tilt the torch. My cuts in 1/2" plate are much cleaner and straighter with no dross at all. With the wire standoff, I was wobbling a bit side to side and that caused a lot of dross underneath.

I am really pleased with mine as you can tell. This is the one I got. It fits Trafimet S45 torches which come with the Everlast PP50 as well as the Harbor Freight and Eastwood cutters.

Ian
 
   / For those with a Plasma cutter... #29  
Hypertherm torches are all designed for drag cutting on the plate. Systems above 30 amps use Hypertherms patented shield technology....so there is no effect on consumable life when drag cutting...no double arcing or sticking to the plate.

Simply pierce, then lower the torch to drag on the plate....you can guide the edge of the torch on a pattern or straightedge made from metal, plywood or cardboard if needed.

Hypertherm systems are certainly more expensive than the low cost imports...but are designed for reliability, ease of use, and provide for lower operating costs (better cut quality, dramatically longer consumable life) that result in a lower cost of ownership. Did I mention that they are made in the USA (Hanover, NH) by employee owners of the company?

I had a job two weeks ago dismantling a 60' long steel mezzanine catwalk in an industrial building. I used a Hypertherm Powermax45....and cut up over 15,000 pounds of steel (3/16" treadplate, 1/2" and 1/4" thick I beams, bar joists, 3 x 3 x .375 tubing, 3/16" steel stairtreads, 1/2" gusset plates) into parts smaller than 2' x 5' (carryable by one man). The job took me three 8 hour days, the Powermax45 had a used nozzle when I started, the same nozzle was in it after the job was done. All cuts were drag cuts right on the plate. There is not a chance that an oxy-fuel torch would have cut that much steel as fast or as cheap! I have a few pics if anyone is interested...

I use the same plasma on my cnc machine in my home shop...

Jim Colt

jim, my Hypertherm Powermax 1000 is currently set on a Dynatorch table. It has a 2/16 - 3/16" pierce height, and it generally travels at about 1/4" above the plate.

Should i be running right on the plate???
 
   / For those with a Plasma cutter... #30  
Drag cutting is primarily for hand cutting for ease of use. For cnc machine cutting you need to have a pierce height, then a separate cut height. Your Dynatorch table has an arc voltage based eight control that will maintain the torch at the correct height while cutting.

Height is critical for best cut quality....if you are using the mechanized shielded consumables as listed in your Hypertherm operators manual....then the torch should be cutting at 1/16" (.06") off the plate. Any higher and you will experience bad cut edge angularity, warpage and top dross.


Jim Colt Hypertherm


jim, my Hypertherm Powermax 1000 is currently set on a Dynatorch table. It has a 2/16 - 3/16" pierce height, and it generally travels at about 1/4" above the plate.

Should i be running right on the plate???
 

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