</font><font color="blue" class="small">( I know exactly what you are referring to.
I can't remember the micron rating on the hydraulic system filters on the GE frame 6 I now operate or the 7EA DLN I used to operate. I'm in the middle of an outage I'll have to check it out. I'm sure our filters are no where near that fine.
We could have probably used something like that on the 7EA. Used to have orifice plug up on the control oil to the distillate system when transferring to secondary fuel nozzles. )</font>
Briguy, our Moog valves are the ones that suffer from locking up. The silt damning and varnishing are the two evil doers. Nothing sucks more than the dreaded "Hydraulic Protection Lockout" alarm eh?
A lot of companies are going to electrostatic filtration. We had a few but the support for them was horrible, it's just easier to stick to the tried and true. I had Hilco build up a custom filter skid mounted where our old fuel valve used to be. We too are DLN and when we went DLN, we moved the gas fuel valve out to a separate skid with the splitter valves. I've been keeping the particulate count down below ISO standards for hydraulic fluid (13/11 and lower) but that long run out to the new gas skids is a problem. No matter how clean the oil is, all mineral based oil has varnish in solution after a few years. Whenever a mineral based oil gets below 140 degrees, the varnish starts falling out of solution, and you can well guess that the Pall filters and moogs catch the junk.
Filtering it down so well on a sidestream filter really does help for two reasons. One, the particles themselves. Even though the particles are too small to actually cause a hydraulic control valve to lock up by sticking between the extremely tight clearance between the spool and cylinder, they build up in what's been termed "silt damning". The low flow, stagnant area around the spool allows any and all particulates and varnishing product to build up where they effectively mortar the cylinder in place. I suspect this may be your problem. (we used to be dual fuel, GOD I hate dual fuel machines!) 2. By keeping the particulate count low, you prolong the additive packages life because by removing the particles, the load on the additive package is less thereby allowing the additive package to not be depleted too early and it performing optimally.
We have the main bank filters at 1 micron beta 75 filters. Really, they're just trash screens because our sidestream keeps the count so low. It's really nice to not have to change the mains so often (as you well know how fun of a job that is!) The sidestream filter has it's own pump. If you're interested in the Hilco filters that we use and maybe installing a sidestream filter, Gordon or Chris Grimstad can help you
GRIMSTAD FILTRATION They're the absolute best people and worked hard with me to get my sidestreams manufactured and installed. You can mention Huck in Bakersfield and they'll know exactly what you're talking about.
I mispoke about my sidestreams. I have the info to go to .25 filters but chose the .5 micron filters in our sidestream cannisters. They've given me the right balance of length of service and kept the oil appropriately cleaned.