yomax4
Elite Member
- Joined
- Mar 11, 2007
- Messages
- 2,845
- Location
- Midwest
- Tractor
- ISEKI TA 247. Stihl Saws Gravely Zt's Polaris ATV's State Of The Art Welding Equipment
KastWeld 111 is an 18" long 1/4" stick of actual cast iron. It is used to braze problem cast. When you heat cast red hot with a torch or zap it with a welder, The first damage is done to the copper content of the cast. The Kast Weld 111 has a flux but by adding a foot of copper thin strand wire, It makes it flow out better and it puts the copper back into the cast. The reason I like Spray Powder and KastWeld111 is because they Work.. And they do not change the integrity of the base metal like blasting it with a Ni rod does. Arc Welding cast has been around for many years and can be a 1st line of thought for repair. Part of the cracking problem with stick welding is the voltage blast you give the material when you strike the arc. It spreads all of the molecules back from the point of the arc changing the integrity of the material in the joint and that makes it stress out and crack. Spray Powder goes on much cooler and is much more ductile than a stick weld. The molecules stay put and the crack issue goes away. KastWeld 111 can and is used in any combustion area because it is cast iron. Spray powder is Nickel-Iron and can be used anywhere else. If you choose to use a stick rod, use 1/2" long welds and let it cool before doing the next 1/2". You will have much less cracking and no pre-heat post-heat - peening hassles. Some cast will be un-weldable because its burnt out. Each repair will be different that the last.