Back to the new valve...
I burned a lot of brain cells wondering how to mount switches on the joystick. The best idea I came up with was a pool ball drilled to mount on a shaft, and mill a cavity in the side for the switches (on a flush-mounting plate). The wires would run through the shaft and come out just above the valves.
Well, what stopped that was the facts that: 1) The existing loader stick has a 1.1" square base, and I don't have any stock over 1"; and 2) The square base has a threaded hole in it for the ball joint for the lift function. Did I mention that the hole is threaded? It's metric. Oh, and 3) I don't actually have a pool ball. Especially not an orange one. Three strikes, I'm out.
But we do have a few small die-cast Bud boxes at work...
Two "sealed" switches with "sealed" caps and a hank of teflon wire for durability, and we just might have something. The box is drilled on the ends to snug against the shaft, and an extra hole lets the wires out. Some heat shrink tubing will keep it tidy. I didn't seal the box, because the water will get in anyway, and I want it to drain. Look at all of that spare room! What else can I cram into that box?
At first I just tied it all up with braided cord, but then decided to use split loom to cover the exposed wires. It looks better and keeps the wires safer. I tapped off of the "work lights" fuse since I rarely use lights anyway. I brought the return side of the solenoids back to the fuse panel also, and lugged it to the frame where Kubota already had a ground wire.
A note on the "Hirschmann connectors" that plug into the valve solenoids: I didn't see any reason for the connectors to point toward the ends of the valve. I turned the inserts around so that they would point inward, making the installation a little more snag proof. The inserts have cutouts for the wires, but the ones I used (18 gauge) fit over the back of the inserts just fine.
I'll have to get used to having a box on the joystick. The buttons are close enough to be easy to reach, but far enough to stay off of them unless you mean to push them. It's ugly for sure, but it works!
A special thanks to Mr. and Mrs. 3RRL for all of their info on their installations. I know I wouldn't have started this project without seeing theirs first and asking them a bunch of questions!
Regards,
- Just Gary