I think you are testing too much with tunnel vision. If you think about it the temperature guage responds slowly as the temperature of the coolant increases, the fuel gauge responds quickly to the fuel level. The voltage to the fuel gauge sounds about right. It is not intended to be a voltage meter. The smell could be caused by the new insulation of the gauge internal wiring out gassing as it drys. Test less and drive more, life will be better for you.:2cents:
Smilinjak
I hear ya, but I'm the poster child for paralysis by analysis and the sad part is I usually don't analyze correctly.:confused2::confused2: