Need to slow down rear remotes.

   / Need to slow down rear remotes. #21  
Wayne County Hose


Your logic is flawed if you think different size cylinders will fill up and extend at the same rate using a set orifice. Just how do you think the flow control valve work. It is a variable orifice allowing a certain amount of fluid to flow. That is how you get speed control on a hyd motor, or the rate of cylinder extension. The FEL valve itself is a variable orifice.

A set orifice with a set pressure will let so much fluid flow, which will equate into GPM's, and further equate into time for extension. The cylinder extension times is based on the volume of fluid entering the base of the cyl.

CYLINDER SPEED IS BASED ON IT'S INSIDE DIAMETER, AND GPM.

No, my logic is not flawed. I know how a flow control and hydraulics work. When you push fluid through a set size orifice, it passes at a certain rate depending on the pressure. The orifice has no idea of cylinder size or what is making it flow. Pushing fluid through a 2" bore cylinder, then a .030" orifice, will create a backpressure, usually not making the relief valve open on most tractors. Pushing fluid through a 3" cylinder will do the same, however, because the 3" cylinder holds more volume, it will push the fluid through faster, causing the cylinder to move faster. As I stated, why do you think .030" is so common?

About the last thing I need is a schooling from you on hydraulics. BTW JJ, you asked me for my qualifications, which I posted. What are yours?
 
   / Need to slow down rear remotes. #22  
Just good old common sense, and that is not bragging about ones degree, because I am not impressed.
 
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   / Need to slow down rear remotes. #23  
www.tompkinsind.com. Just about any restrictor fitting you need. They go inline, no adaptors needed. You guys are not getting the theory behind having an .030" restrictor. It reduces the flow just about right no matter the cylinder size, except if you get into real big stuff.



This is just not true. You would notice almost no difference in speed by changing your cylinder size, within reason of course. The more fluid flow of the 3" cylinder would push the fluid through the restrictor faster. I have seen this personally. The main difference would be the extra pressure in the 3" cylinder to push the fluid out at roughly the same speed. This is why the .030 " restrictor is such a common size. The .030" restrictor works for almost every implement requiring slower speeds.

quote]

So with roughly 2 1/4 times the fluid needed for the 3" vs the 2", your saying that the fluid speeds up that much as that you would not be able to notice the difference? I agree that the fluid speeds up, but more than double? :confused:
 
   / Need to slow down rear remotes. #24  
So with roughly 2 1/4 times the fluid needed for the 3" vs the 2", your saying that the fluid speeds up that much as that you would not be able to notice the difference? I agree that the fluid speeds up, but more than double? :confused:

Brian, I can't speak for Wayne County Hose, but a 3" cylinder and a 2" cylinder doing the same work will experience different internal pressures. The 3" will have a lower pressure and therefore allow more fluid to flow through the same size of orifice. With a 3" inch cylinder and larger equivalent load, the flow would slow down, but in positional circuits you would probably like that effect. With the 0.030" restrictors I use, the movement of my toplink is still quite fast and my grapple on the front of my tractor through 1/4" hoses is extremely fast if I fully open my remote valve. Even with the 0.030" orifices inline, I still have to feather my remote lever for slow and precise movements of the cylinders. Without the orifices, it was hard to ever move my cylinders less than 1". With the restriction, it's easy.

I'm sure you can adjust a needle valve for small flow and have unbelievable control. I'm also pretty sure that it would become a pain to readjust for every application if you just had one set up to change between any implement. I think you would soon just find a single "best" setting and that's where the valve would stay most of the time because you don't want to get on/off your tractor and adjust/readjust until you get it right. However, I don't want to assume something I have never tried. My impressions may not be correct. I only ask the same from those who have never tried one of these fixed orifices. If you try the simple solution and it is not satisfactory, by all means go to that adjustable needle valve orifice and don't look back.:)
 
   / Need to slow down rear remotes. #25  
Does anyone know the formula for 3000 lbs of hydraulic force pushing fluid through an orifice with a certain viscosity, and using a 10 GPM pump.

The amount of fluid flowing through an orifice has to change as the opening changes, with the same pressure.

The the area on the inside of the cylinder will determine the time it takes for the cylinder to extend or retract. GPM's are a variable, and size of the cylinder is a variable, also the length of the cylinder. This will all correspond to time it takes to open and close. If you only put a restrictor in-line, you change GPM's.

This is a dollar answer, no penny's or nickles accepted.

Sometimes, I am right, and sometimes I am wrong, so prove it to your self, and take it for what it is worth.
 
   / Need to slow down rear remotes. #26  
So with roughly 2 1/4 times the fluid needed for the 3" vs the 2", your saying that the fluid speeds up that much as that you would not be able to notice the difference? I agree that the fluid speeds up, but more than double?

Brian, I never said there would be no noticable difference. The cylinder would push more fluid out the restrictor meaning higher psi. There is a whole lot more happening in a hydraulic system than in the cylinder. Nobody is taking this into consideration.

Just good old common sense, and that is not bragging about ones degree, because I am not impressed.

JJ, in a past post in the Power Trac section, you repeatedly badgered me about my qualifications until I posted them. All I was asking is for you to do the same. I will take a guess at your qualifications since you won't post them. You have very little actual experience on hydraulics. You went to Brendan Casey's website and did some reading, you still do. Actually, when questions are posted, you refer back to his website and quote almost verbatim. If you were in school, you would be expelled for plagerism. I hear you quote one of his recent articles, which I read in a trade paper, Machinery and Lubrication. He says that worn piston seals can not cause a cylinder to drift because of the differing volumes in the 2 sides of a cylinder. However, how come almost every drift issue is either solved or greatly reduced by replacing worn piston seals? Doesn't make sense does it? How many tractor owners on this site have had drifting problems completely eliminated by changing nothing but piston seals? So it defies common sense. Just like a bumble bee being able to fly defies common sense and every engineering principal known to man, but, they do fly. Maybe you need to consider real world experience into your common sense equations.

Now, looking at your last post, shown below, you are again incorrect. If you only put a restrictor inline, PSI would also change. By changing the orifice size, you would cause a change in the resistance to flow which would of course cause a change in pressure. You are not taking this into consideration.

The area on the inside of the cylinder will determine the time it takes for the cylinder to extend or retract. GPM's are a variable, and size of the cylinder is a variable, also the length of the cylinder. This will all correspond to time it takes to open and close. If you only put a restrictor in-line, you change GPM's.

Pressure in your above scenario would also be variable. There is also way more to a hydraulic system than the cylinder. When you install a restrictor, regardless of the cylinder size, you change pressure and flow throughout the system. If you take a system with a .030" restrictor, remove a 2" bore cylinder and install a 3" bore cylinder, the cylinder would not be 2 1/4 times slower. Pressure would naturally be increased because of the increased flow which would help increase the rod speed. The area of the cylinder will not be the sole factor of cylinder speed, as you stated above. It's only half the equation, GPM will be the other half. Actually, a little less than half. There are also frictional losses to take into consideration.

Now, like I previously stated, I have seen the .030" restrictor in 2" bore cylinders and 3.5" bore cylinders. There is not as big a difference in speed as you would think. There are variables elsewhere in the system that keeps the speeds a lot closer than you think. With a restrictor in a system, pressure is increased. With the higher pressure through the same given orifice, you would have an increase in flow. This helps bring the rod speeds between the 2 cylinders a lot closer than you think.

Finally, I am not a know it all or ever proclaimed myself to be. I admit when I am wrong, openly and honestly. Here, I know factually, that I am not wrong. I not only have been schooled in the theory, but probably even more importantly, I have the real world experience.
 
   / Need to slow down rear remotes. #27  
Brian, I never said there would be no noticable difference. The cylinder would push more fluid out the restrictor meaning higher psi. There is a whole lot more happening in a hydraulic system than in the cylinder. Nobody is taking this into consideration.

Andy, would you have an estimated travel time difference between a 2" and 3" cylinder? Would you say 25%-50%? :confused: Maybe an educated guess?
 
   / Need to slow down rear remotes. #28  
Andy, would you have an estimated travel time difference between a 2" and 3" cylinder? Would you say 25%-50%? :confused: Maybe an educated guess?

At what system pressure, gpm, relief pressure, rated valve gpm, etc. Waaaayyyyyy too many variables to make any kind of educated guess. Like I said, so many variables here.
 
   / Need to slow down rear remotes. #29  
At what system pressure, gpm, relief pressure, rated valve gpm, etc. Waaaayyyyyy too many variables to make any kind of educated guess. Like I said, so many variables here.

Sooooooo, with all these variables that each and everyone of us have to deal with, and most of us are not really qualified to figure this stuff out.:eek: If and this is a BIIIIIIG if, we are to use one valve for multiple uses with different size hydraulic cylinders, would it not be best to use a needle valve to get the control on the cylinder that we want? Jinman mentioned that his top link with the restrictor is still fast, but controllable. Is it not true that he could slow it down even more if he had a needle valve in the line?

I concede that the restrictor is the cheapest and easiest way to slow down hydraulic movement most of the time. But in my opinion, there are times that a needle flow control valve is the way to go.

Oh, Andy, thanks for the link. ;)
 
   / Need to slow down rear remotes. #30  
Now let me get this straight,you put the lime in the coconut and what,
you guys are almost to Wee fistycuffs.Go to calculatoredge (found on this sit)
to the mechanicl engineering section ,to SPEED FOR A HYDRAULIC CYLINDER plug in some numbers and let us know the results ,someone might be wrong.
 

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