new shop door, ?

   / new shop door, ? #1  

BHD

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easten Colorado
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a few years ago, I wrote and asked about bifold doors for the shop, I have a 13 foot x 13 foot opening,

not that large, but we do have wind, and currently I do not want to spend money on a commercial door, the simple is I do not have that much to invest in a door at this time, but need a door,

considering a bifold desigin, and solid door plan,

on the bifold, this idea with the extended hinge, so there is less loss of head room,

https://www.youtube.com/watch?v=XJwIdLt1QMg

https://www.youtube.com/watch?v=EIqfLuASe_c

and this Idea caught my attention,

ultimate

picture from flyer below, which uses a track to guide the door up and in to the building, (some one with experience with on said on a large hanger door, they did not work that good, jerky and not smooth),

over the week end I was thinking about this and the thought was to use a arm that pivots to guide the door on top,

not the best picture but a picture of the building I am wanting to put it in,

considering a walk in door in the big door, as well,
 

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   / new shop door, ?
  • Thread Starter
#2  
any comments or ideas or experiences, one would like to share,
 
   / new shop door, ? #3  
Is that door on the windward side? If so, the door would need to be pretty stout to resist buckling under wind loads. My shop used to be a 36 x 48 pole barn, I built trusses in place to eliminate interior poles - my big door is 10' high by 12' wide.

In my case, winds blow ACROSS the door (door on east wall, winds 99% from the south) - I had at least one criteria in common with you - cost. I built the header over the door using 3 2x12's sistered together, then used sliding barn door track across the header and 12' past on one end.

The door(s) themselves I built in two halves - easier to handle working alone, plus you don't need to open it all unless you need to. I framed them with 2x6 laid flat so it wasn't so thick, and lapped the T1-11 siding on them so prevailing weather won't blow thru the crack between doors. When they're closed, there is 2" of siding from the left door overlapping 2" of bare 2x6 frame on the right one.

They don't seal all that well (around the perimeter) so far, I may do some sort of weather stripped "flip out" boards around it if I ever get the rest of the building insulated :(

I also framed for a 3'0" steel man door to one side of the big door - when I get that installed, I'll only open the big door to get larger stuff in/out. At that time I'll cobble up some sort of trussed steel bar setup for better security.

Also for exterior sliding door track you need some sort of flashing over the track, or you get drips running down the INSIDE of the door - maybe with enough roof overhang that wouldn't be a problem, but on my hill 50-80 mile winds aren't uncommon. 6" flashing just above the track solved that for me.

'bout all I can tell you, other than that folding linkage looks to be more stuff to go wrong - just my opinion based on years of shooting myself in the foot :rolleyes:

HTH... Steve
 
   / new shop door, ?
  • Thread Starter
#4  
thanks Steve

what I am considering is a single solid door, the drawing to the right is what or how it would track, and then I could put a walk in door in the big door, (which would eliminate a lot of opening the large door),

I have found a C face motor on ebay and a worm drive gear box, the motor will bolt on to, so I will have a power opener, I can get some contactors off ebay, for forward and reverse, put a limit switch in the line for a shut off, also considering a torque limiter, for a just in case situation, the motor was $30 and the gear box $30, I am guessing my other parts will be under an additional $75 for the power lift,

it will work on either the bifold design or solid design,

Just trying to make up my mind on the way I want to go, any one see any problems with the solid door and it tracking,
 
   / new shop door, ? #5  
For my little brain, a bi-fold (horizontal) door woud be easier to make work than the geometry of making a big single panel door with 2 motions happening. I'm guessing that when you say bi-fold you are thinking of something like this? Schweiss Nylon Lift Strap Information, Facts & A Note From the Owner
Looks like you have some existing hardware from your old FG door that should work. Just need to fab up some hinges for the upper half, come up with some type of jackshaft. In my thinking it might be a sturdier door with the added horiontal framing members at the middle hinge point. Did'nt watch the youtube, with my sucky hughesnet, it would take several hours!
 
   / new shop door, ? #6  
I used to operate and maintain LARGE bi-fold doors on airplane hangars.... my advice.... don't do it!

And if you have two doors on one building, one being on a different side than the bi-fold door.... really don't do it!

Why? Because they require a huge hinges, stout stiffeners in the door, stout pins and rollers on the bottom corners, UN_BENDABLE railings for those pins and rollers to ride in, counterweights, rollers for the counterweight cables, clear area under the counterweights. They are huge SAILS in a slight breeze and if the back door to the garage gets opened to a wind while you're trying to raise the door, it will pop that bi-fold door right out of its side channels and then flap out, up, then down and you can't flex it to get it back in its railings. You have to take the pins/rollers off and re-mount them or pry the crap out of it, thus damaging the door.

Do you get the hint that I hated these types of hangar doors? :laughing: Out of all the hangar door types that we had to deal with at the airport, these were by far the most troublesome.

For a door this size, by the time you engineer out the faults of a typical bi-fold door by putting in multiple lift cables/straps, full-span roller bars and cable/strap wheels, motors/winches with enough power/strength to eliminate any counter weights, you've spent the same as a commercially available overhead garage door or, simpler, two 7' sliding barn doors. Two sliding barn doors would be the cheapest and easiest.
 
   / new shop door, ? #7  
I suffer from the metal condition of over engineering, over planning and making the simple complicated disorder. I always seem to start out figuring out how to make it fancier, more complicated and usually a lot more expensive then I need to.

In your case, I can see something similar happening. Ideally I would wait until I saved up the money for a roll up door or the door system you really want. This is a long term building and waiting until you have the extra cash to spend on it to do it right is the only thing that will ultimately make you happy and not have to do it again.

Since you need something now to seal off the opening, and I'm assuming just nailing some plywood or OSB over it to seal it off until you are ready for the permanent door isn't an option, I would seriously consider going with a home made French door type doors. Just built two frames with a bunch of heavy duty hinges and mount them to either side of the opening. Cheap, fast and effective. Ugly and a awkward to work with, but that can also be a good motivator to get the doors you really want.

Eddie
 
   / new shop door, ? #8  
Yeah, I've got 4x8 plywood doors on our shed. Braced with 1x4 and big hinges. Cane bolts at the bottom to lock them into the ground, latches on the center and top. They work and are cheap. 13 x 13 is going to be heavy and tall. That's why I suggested sliding barn doors. You can always re-use the barn door wood in a later project.
 
   / new shop door, ? #9  
What MossRoad said !
We just got through repairing a door like that on a hanger in a windy area, it was expensive !

E/S
 
   / new shop door, ? #10  
Save your money and buy a proper overhead door. The 16' wide and 11' tall overhead door on my pole shed was $1100. What you are thinking of making looks like it all cost significantly more money then that.
 
 
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