Quck-Connect vs. Residual Pressure

   / Quck-Connect vs. Residual Pressure #1  

DaveK OR

Silver Member
Joined
Nov 14, 2016
Messages
122
Location
Mill City, OR
Tractor
Bobcat CT230
OK, I'm guessing there is an easy answer to this, but I haven't figured it out for myself. I'm connecting my backhoe hydraulics to the tractor through quick-connect fittings. Residual pressure in the system is preventing the poppets in the quick-connects from opening as I press the fittings together, and it keeps them from seating properly. I can manage the tractor-side fittings, simply by flipping the control valve to make the port a "return" line. The backhoe side doesn't have any similar capability that I've found, and I need to relieve pressure on both sides of the connection.

Any suggestions, other than a modified c-clamp to force the poppet to release, resulting in a squirt of hydraulic oil when it opens? Trying to do it force the connections together by hand is really difficult, unless there's a simple trick I don't know.
 
   / Quck-Connect vs. Residual Pressure #2  
My experience has to do with what you do before you start trying to connect. In fact when you disconnect.

Further, my experience is with FEL's not backhoes.

I find if I shut the machine down, and then move the control levers back and forth several times, the amount of residual pressure when I come to reconnect is minimal.
I look forward to seeing other members advice to you.

Dav e M7040
 
   / Quck-Connect vs. Residual Pressure #3  
On my Kioti (basically same) I have a rear valve control. I always assumed toggling it with tractor off was same as moving joystick for the FEL... relieves pressure on all lines.

Do you not have the valve control, or does it not work as I have described?
 
   / Quck-Connect vs. Residual Pressure
  • Thread Starter
#4  
Cycling the rear control valve works fine to relieve the tractor-side pressure. I'll try cycling it with the backhoe connected (and engine off) to see if that gets rid of the problem. I thought I'd done that before I disconnected the hoe, but I may be mistaken about that. The other problem might be gravity working on one or more cylinders while the hoe is in its storage position.

If I do need to force the poppet open to relieve pressure, is the modified c-clamp the best way to do it?
 
   / Quck-Connect vs. Residual Pressure #5  
When you disconnect hook the P and T hoses together (mine are set up with matching QCs). Cycle the valves before hooking up and that equalizes the pressure through the BH system. I assume you tractor is shut off when doing all this.

Ron
 
   / Quck-Connect vs. Residual Pressure #6  
Cycling the rear control valve works fine to relieve the tractor-side pressure. I'll try cycling it with the backhoe connected (and engine off) to see if that gets rid of the problem. I thought I'd done that before I disconnected the hoe, but I may be mistaken about that. The other problem might be gravity working on one or more cylinders while the hoe is in its storage position.

If I do need to force the poppet open to relieve pressure, is the modified c-clamp the best way to do it?

DaveK
I had a brass hammer and a brass punch about 1/2" flat face. In my quick connects, the male had a ball at the end which was completely exposed. I would wack it with the hammer, and a tiny amount of fluid would come out, but that was all it took. On the female quick connects, the ball was deep inside and i would use the brass punch with the flat face. Brass, because it is soft compared to any steel and wont damage the ball.

The mount of fluid to drop the pressure, since the fluid is incomprehensible, is very small.

Others may have a better way but this one worked for me.

Dave M7040
 
   / Quck-Connect vs. Residual Pressure
  • Thread Starter
#7  
My connectors are a little different (a little truncated cone instead of a ball), but the principle is the same that it seats under pressure to prevent leakage. My only brass hammer is probably too small, but I do have an old copper bus bar I could use on the male-side poppet, I suppose. I've used it as a drift before when I didn't want to mar a steel part, so it ought to work to whack the poppet without damaging it. I'd do the hose connection thing, but I'd need a female-female quick connect adapter to do it. Tractor side has both female, backhoe side both male.
 
   / Quck-Connect vs. Residual Pressure #8  
My connectors are a little different (a little truncated cone instead of a ball), but the principle is the same that it seats under pressure to prevent leakage. My only brass hammer is probably too small, but I do have an old copper bus bar I could use on the male-side poppet, I suppose. I've used it as a drift before when I didn't want to mar a steel part, so it ought to work to whack the poppet without damaging it. I'd do the hose connection thing, but I'd need a female-female quick connect adapter to do it. Tractor side has both female, backhoe side both male.

I removed the hose connection option but you read it too soon.

I think upon reflection it would make things worse.

The volume of oil on one side of the cylinder is less than the other. The volume of the push rod is the reason.

You can inadvertently created a hydraulic amplifier because one side of the cylinder piston has more area than the other. It was a bad idea.

Dave M7040
 
   / Quck-Connect vs. Residual Pressure #9  
Here's two additional possibilities:
1. if the equipment is not at it's zero energy state...that is, the bucket is not hanging, continuing to push oil against the disconnect even after bleeding, bleeding will not help.
2. I had one Female QC that would not go all the way home no matter how hard I pushed...built a clamping tool and everything. I discovered one of the teflon O rings had gotten pinched way down inside, preventing the shell from sliding, completing the connection. Replaced the QC and all was good.
 
   / Quck-Connect vs. Residual Pressure #10  
I believe you have to find the cause for pressure? For example, is the hoe sitting on the stabilizers and the bucket?? If so, you have pressure on 3 circuits.

Doesn't sound like heat is the issue but I guess it could be?? Uncoupled during cold weather. Recoupling during warm weather.
 

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