Rod size for euro hooks

   / Rod size for euro hooks #11  
With a small welder, duty cycle might bite you if you push too much too quickly.

I would use 1/8" 6013 all day long, because that's what I've got.
If your rod has been sitting around, put it in the toaster oven on 450 for an hour. Might save some spatter mess.

Don't be afraid to put on some preheat. Even a propane burner can get large sections warm enough to help a lot when it comes to penetration etc. But if the joint is prepped well, penetration is not your concern. More important will to get a nice smooth fill without slag inclusions that will play the devil with subsequent passes. And for chipping slag, GET IT WHILE IT"S HOT!

Follow the advice given and run a couple of 3 inch long passes on some 1/2 inch or thicker scrap before you start on the lift arms.

And if things don't look so good when you are done, well, just grind out the ugly and make another pass!

Slow and steady, Keep you attention on the puddle!

eta

The only drawback about using small diameter filler is that you won't make a full pass with one rod. Not really an issue, just one extra thing to pay attention to.
Heck, An 1/8" filler rod might not do a cap pass.
 
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   / Rod size for euro hooks
  • Thread Starter
#12  
I'm pretty sure you can accomplish the task without an engine drive welder. that's the same kind of opinion as someone who will try to tell you you need a 3500 cummins and a gooseneck to safely haul a BX around. That said, I probably wouldn't attempt this kind of task if i only had access to 110 power and welder, but I'd be surprised to find any welder running on 220 that isn't more than capable of doing the job. don't let the welding snobs get any traction - it's bragging rights as much as anything else. do more with less when you need to. I'm a believer in the hold my beer while i try this school. Just find some scrap to get used to the welder, rod, and thick metal if you've never done anything like that before. keep turning it up until you get satisfactory results. Back in the day on my grandfather's farm, everything was done with an AC only welder and 1/8" 6011. to quote my granfather, with that combo, you could weld rusty farm equipment through 1/4" of cow @#$!
Exactly...How does anyone learn without the actual doing. My little 220v welder can accomplish the task and I've welded 3/8 metal with it.
 
   / Rod size for euro hooks
  • Thread Starter
#13  
With a small welder, duty cycle might bite you if you push too much too quickly.

I would use 1/8" 6013 all day long, because that's what I've got.
If your rod has been sitting around, put it in the toaster oven on 450 for an hour. Might save some spatter mess.

Don't be afraid to put on some preheat. Even a propane burner can get large sections warm enough to help a lot when it comes to penetration etc. But if the joint is prepped well, penetration is not your concern. More important will to get a nice smooth fill without slag inclusions that will play the devil with subsequent passes. And for chipping slag, GET IT WHILE IT"S HOT!

Follow the advice given and run a couple of 3 inch long passes on some 1/2 inch or thicker scrap before you start on the lift arms.

And if things don't look so good when you are done, well, just grind out the ugly and make another pass!

Slow and steady, Keep you attention on the puddle!

eta

The only drawback about using small diameter filler is that you won't make a full pass with one rod. Not really an issue, just one extra thing to pay attention to.
Heck, An 1/8" filler rod might not do a cap pass.
Thanks for the tips and encouragement. I will pick up a 2lb box of 1/8 rod as a filler also, seeing as I will be at the store and it's cheap.

It's not like I asked how to weld a hitch on a trailer or something that could put a life at risk.

I've welded plenty of stuff and nothing has broken, just nothing so thick. My welds aren't pretty enough to start a social media page but I get by.
 
   / Rod size for euro hooks #14  
If 7014 is all you've got, you can make it work with proper beveling and multiple passes, but it's not ideal for deep penetration. I'd recommend using 3/32 6011 for root and 1/8 7018 for cover passes if possible. Also, alternate sides between passes to control heat and avoid distortion.
 
   / Rod size for euro hooks
  • Thread Starter
#15  
If 7014 is all you've got, you can make it work with proper beveling and multiple passes, but it's not ideal for deep penetration. I'd recommend using 3/32 6011 for root and 1/8 7018 for cover passes if possible. Also, alternate sides between passes to control heat and avoid distortion.
Thanks.

I'm going to buy some 6011. The hooks come pre beveled and I will match it on the arms.

Can you please explain why a 3/32 for the root? From thickness tables etc and some googling I see 1/8 recommended.
 
   / Rod size for euro hooks #16  
Good grief guys, he's welding hooks on a tractor not repairing a reactor vessel. I would mig it if it were mine but weld it with what you have and give it a good test afterward. I know if my welds are good or bad as soon as I lay them down.
 
   / Rod size for euro hooks
  • Thread Starter
#17  
Good grief guys, he's welding hooks on a tractor not repairing a reactor vessel. I would mig it if it were mine but weld it with what you have and give it a good test afterward. I know if my welds are good or bad as soon as I lay them down.
I have a 220v hobart mig and I do the majority of my welding with it.

I thought stick would be preferred in this instance due to the thickness. I was going to tack it with my mig and stick finish.
 
   / Rod size for euro hooks
  • Thread Starter
#18  
I have a 220v hobart mig and I do the majority of my welding with it.

I thought stick would be preferred in this instance due to the thickness. I was going to tack it with my mig and stick finish.
My mig is only 175amp so that may be a little small in this instance.
 
   / Rod size for euro hooks #19  
You don't need an engine drive. I have one for field weldinng only. You do need a welder that has sufficient output to effectuate good pemetration and that isn't a 110-220 box. If I was doing it, I'd remove the lift arms, take them inside and wire weld them with high amperage MIG with shielding gas and and soild or flux cored wire. Sounds like a 'Globular Transfer' job to me with proper pre prep, root and cover passes. To effecuate efficient glubular tranfer you need at least 220 amps at the nozzle and no 110-220 welder can attain that output.
 
   / Rod size for euro hooks #20  
Just do it with what you have, time will tell you how good you really are..... JUst about everything I weld is with 120V 140Amp Hobart handler with .030 wire and shield gas.... If its not pretty enough for you grind it out and do it again....
 

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