The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build.

   / The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build.
  • Thread Starter
#11  
This is a very easy transaxle to perform oil changes on, the down side is that little reservoir bottle. The bottle is an expansion tank not under pressure. The pump fluid gets hot and expands into the bottle as needed and as it cools goes back into the pump chamber. So far so good.

The bad is that the bottle does not have a very secure way of sealing to the upper case. It can be bumped, leak, and you wont know because the clearest observation of that connection is through the right wheel and not the back.

If the Dealer installs it carelessly, in a hurry, your transaxle could be set up to fail from the start and remember what the warranty is? Good to check.

Mine did not leak but could have. I have an idea for this too involving a JD Dealer. From Tuff Torq the bottle and means to allow fluid to go in are up to the manufacturer, JD uses a hose to pipe fitting with hose clamps for a solid connection.

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Notice the straight piece of plastic from the bottle to the transaxle. The end that inserts into the transaxle is plastic and is over an steel tube. The bottle pushes down on a flimsy mount that is supposed to cup it in place. The bottle can move back with vibration and the hard plastic seal will work its way out. I will fix this by next trans oil change and share pictures.

Until then,

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If you still believe Husqvarna over the manufacturer (Tuff Torq) that the transaxle is maintnance free, here is the oil at 63hrs, and 11 months of use,

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Just imagine what it would look like after the warranty was up......

Tuff Torq says, first 50 hrs, then depending on use, every 50 to 200 hrs or somewhere in between. I was told specifically, if using for heavy ground engagement work, in high temps, go with 50 hr changes. The oil has to be certified for "wet clutch" applications, meaning "JASO MA-2" API certified. The weight can be 5W-50 or 10W-50 synthetic, in the heaviest conditions and use, or their 30w oil in light use. Translate "light use" as mowing grass. "heavy use" as moving dirt in some way.

Its not about getting it cheaper, just having the right oil for the intended conditions. This is not an endorsement, just what I use for heavy, hot conditions, approved by Tuff Torq

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I have attached the Official Tuff Torq K66 oil change procedure, recommendation, and their lubricant chart with part numbers. The K66 schematic and part list will be included later. All of them can be found on their page but these came direct from Tuff Torq in an email to me, with answers. Tuff Torq can keep their word too.
 

Attachments

  • cc K62 & K66 Oil Changing Procedure.pdf
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  • Fluids and Lubricants.pdf
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  • OIL CHANGE FREQUENCY.pdf
    176.5 KB · Views: 115
   / The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build.
  • Thread Starter
#12  
The rest tomorrow,

Cheers
 
   / The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build. #13  
There you go, taking matters into your own hands. Good deal. BUT, I"m telling you right now- this better end with chrome wheels and zoomies...:thumbsup:
 
   / The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build. #14  
I admire your effort and understand your disgust at the Husquavrna frame being weak. I've got a 42" Husky and a 54" CC XT3-GSX. I wouldn't consider either one to be a bulldozer wanna-be. At most I'll ask the CC to drag dirt around to level the lawn for that I've got the Box blade and the JB lift for it.
 
   / The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build.
  • Thread Starter
#15  
14AUG2018

The drive belt guide on the transaxle input pulley was bent and able to dig into the belt. This is how I solved that problem,

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Doing yet another re-fit, lots of re-fits until it was right,

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More coming, :)
 
   / The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build.
  • Thread Starter
#16  
14AUG2018,

Time to get the pedals, rods for brake and transaxle motion connected and adjusted.

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Also the all important cruise control, I'm sure I'll find a use for it sometime?

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More pictures and views, from this day.

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More coming, :)
 
   / The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build.
  • Thread Starter
#17  
This is how I bled the transaxle. Yes it is self bleeding but It is still recommended to bleed it first, so...

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I put the bolt on the input shaft, switched the power speed in the drill to 2 (high) and ripped through one battery charge. The axles barely moved at first but after a few forward input at the pedal and reverse input while spinning the input shaft, it came to life. Bled, done.

another problem was the weak return spring on the brake pedal arm at the transaxle. It would have been ok, but it was slow and I had a 2 pound spring that I put on it that makes sure it is always to the rear (disengaged) unless I want brake applied, cheap upgrade that has worked well.

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In the above pictures those are 3/8"x 2" to 3" Stainless Steel bolts and large oversized washers on the inside and regular washers on the outside, with nylon lock nuts.

The frame is reinforced with this in the most critical places. This adds one more extra layer of clamping force to the welded frame.

More coming, :)
 
   / The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build.
  • Thread Starter
#18  
16AUG2018,

This is one of the two steering support brackets that had to be cut by 1/4" on each side, and welded to fit in the new frame. Cost on this was $159.86, for two new modified plates.

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some extras,

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More coming, :)
 
   / The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build.
  • Thread Starter
#19  
16AUG2018,

When I added a 1/4" of steel to the inside of the frame, each side, it caused the steering support plates to be 1/4" too wide on each side.......

The axle now won't clear the frame on each side for up and down movement and is stuck by, yeah 1/4" each side.

I used my HF cut off saw for this careful procedure to go far enough but not too far. When I checked for clearance I had to re-install the whole thing and then uninstall (a few times). On these cast iron front axles, they have molded in to them top limit bump stops,

After the cuts,

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Clarence solved,

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And a look from the inside,

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More coming, :)
 
   / The Newest Restored Garden Tractor in America, Husqvarna GT48DXLS, the Build.
  • Thread Starter
#20  
17AUG2018,

some more frame re-enforcement,

Here is the forward/reverse input pedal rod that I replaced as a precaution. In case it was bent, it's cheap.

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Here is the electric actuator for the locking rear differential, the bracket support for it got stainless steel too.

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This is the Johnny Sleeve attached,

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This is a rap for the day, and shows it is really coming along...:)

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More coming,
 

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