I own a TD Cutmaster 81. I started out with a cutmaster 38. If you search, you can probably find a really complete thread I started detailing construction of a plasma cutting table. In fact, I searched and the thread is stil out here, here's a link...
http://www.tractorbynet.com/forums/build-yourself/19610-plasma-cutter-automation-project.html
When I built this, there was much less on-line CNC reference available than there is today. It was a struggle, and as you can read, I even got a lot of help from people on this TBN forum. If starting today, it would be much easier because of all the CNC forums, software, hardware websites, etc.
My machine is still in operation, cranking out great parts. It seems that once you have this capabilty, every project makes use of it. It is not speed that draws me to automation. In fact, it takes at least an hour to make a single part with the NC plasma. First it must be drawn, then flattened, saved as DXF, taken through another software to put in cutter compensation and start and stop commands, then manually modifiied to include some delays at the start and stop points. Finally it is goes thru the table-driving software for a dry-run test, and then a real part is cut. But the great part is, ANYTHING you can imagine and draw, no matter how curvy or complex, is produced with fantastic accuracy. Also, multiple quantites of parts is a simple matter of course. For simple parts, especially one of a kind, you would be tempted to do them by hand instead of going through all this extra work. One caution: You will want a metal bending brake very soon after you have NC plasma capability. The combination makes your garage a real fabrication shop.
To answer the concern about interfacing with the plasma power source, even if using a hand-held torch mounted in the CNC table gantry: I simply opened the plasma power box, found the torch leads and traced them to where they plug to one of the circuit boards, removed the plug, wire-wrapped a couple leads onto the posts in the circuit board, re-installed the torch plug onto the posts, routed the leads out of the cabinet thru the louvers in back, added a plug, and it plugs onto my controller board for the plasma table. When the computer sends a "torch start" command, the controller board closes a tiny relay, which connects the two leads.
The TD cutmaster 81 is about 60 amps, if I recall correctly, and will CNC cut 3/4" plate with pretty good results. For CNC use, you should de-rate your plasma by about half. In other words, if the literature says it will cut 1 inch, figure that on the CNC table it will actually do 1/2" with good quality. I cannot really explain to you why this is true, but true it certainly is.