Hey All,
I have been lurking, reading, and re-reading this thread (it seems to be the most detailed and participated thread on the 1520 hst) for about a year.
My father bought a 1520 hst 4x4 in 1996 i believe. I grew up with that tractor and used it more than he did. I more or less ran a landscaping company in high school with this tractor. It has an FEL and BH and was an amazing machine. it began showing symptoms of the whine and lack of pull when hot but it wasn't bad at all. I changed the fluids and filters a few times as a kid. I went to university in 2004 and shortly after my dad fell ill, and lent the machine to our neighbor in exchange for having him plow snow/mow for the family business. skip a few years ahead and now the machine is useless. Barely even moves. So I am guessing this guy did something (likely a total lack of maintenance in combination with abuse) that just killed the transmission. It makes sense if you knew the guy. I recall clearly being angry that my dad let this guy use the machine because he is kind of a butterfingers dolt. Anyways i drained the oil after getting it back from him a while ago and it was dark and metallic. Bad news.
Now I am all growed up and am buying a house here in michigan. I would very much like to get this machine running again as it will save me thousands of dollars (need to install a french drain, clear some land, etc). I run a fabrication and powder coating facility and have two degrees in engineering, and multiple buddies who own machine shops of various levels of tolerances from precision grinding and lapping to structural steel fabricators. I know these transmissions aren't simple but the stubborn fix-it gremlin inside me is strong with the force and I am really considering rebuilding this transmission myself. Local tractor repair place quoted me 9k which seems steep.
The conclusion I have come to after reading through the grueling trials that Luke has recounted here is that I should be prepared to totally rebuild the HST pump and motor. It sounds to me (as others have stated) that doing a pressure only test on the feed pump is not very useful; even the smallest scratches or wear on seals will allow enough bypass in the HST to totally exceed the flow capacity of the feed pump which makes for problems. So Im looking at buying new plates, honing the pistons and barrels for the pump and motor, installing new seals and bearings. Im guessing this will push 1500 in cost which I am ok with. The price of these machines used is astronomical, I have found. At first I wasn't going to repair, because people on TBN keep saying to just buy another tractor if your hst is dead. But I havent found a comparable machine that I can touch for less than 7k, and my salvage value on this unit is probably only about 2k. So that leaves a pretty big repair cost window. Am I crazy?