Ultimate Turf Roller

   / Ultimate Turf Roller #1  

blackmajicwoman

Silver Member
Joined
Nov 4, 2004
Messages
165
Location
Westport, MA
Tractor
Kubota BX1500, ZD331
Has anyone tried to find a really wide turf roller? Well, the wider you go, the more damage that your turf can incur, especially when making tight turns. The outside radius of the roller is going to want to spin at a faster rate than the inside radius of the roller. Seeing as the roller (should be) rigid, the roller will spin on the center point of the roller, which could tear up some of the turf. Hence the need for a multi-barrel roller, where the inside rollers can spin independently of the outside rollers. Also, a way to add ballast without having to take the (lengthy) time to fill with H20.

Additionally, most turf rollers are not heavy enough to be effective to do the job their intended to do. If you fill up a 36" wide roller with an 18" diameter will yield a total weight of about 750#, which on the tangent of the roller will be about 250#/foot. When you think about it, that is just a little more than the average weight of a person (ok, a big boy!) walking on your lawn!!! Thus, what good is the roller doing???

With that said, I designed and fabricated the ultimate lawn roller, with the assistance of my best friend, Mr. Jeff Roy! Check out the few pics we took as reference to my explanation. The design was simple?4) 16" wide sections of 16" diameter pipe bound on a 1 3/4" solid axle with a 1 1/2" square tube frame.

The barrels themselves are filled with sand and the weight tray has the ability to hold a max of (9) 8x12x16 concrete blocks (of which I filled the voids of the block with concrete). Each roller weighs about 225# and each concrete block weighs about 100#. The frame weighs about 150#. Total "dry" weight is about 1050# with the ability to add another 900# in concrete blocks. The resulting tangent yeilds about 365#/foot.

Total cost of materials is near $800 and took about 50 man hours to build.

We ran the roller for the first time last weekend to full capacity. I pulled it with my Kubota BX1500. My friend pulled it with his Honda 4WD ATV. The roller pulled flawlessly and did not bind or yield at all. The hitches of both tow units were fine as well. The resulting turf that was rolled was incredibly smooth, looking like that of a golf course, which was perfect for the aerator to do it's job!

Trust me, this roller is not commercially manufactured by anyone, trust me...I checked! Thus the reason why I design and built it.

Note: On the 3rd pic...don't look into the ARC without the proper shade mask!!!
 

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   / Ultimate Turf Roller #2  
That is a great looking roller. That should even things out for you.

Each drum is supported on its own set of bearings? How did you get intependent movement of the "drums?"

Mike
 
   / Ultimate Turf Roller
  • Thread Starter
#3  
Each roller is supported by a 1 7/8" "tube" the runs through the center of the barrel. Each roller spins independantly separated by a bushing, but they are not on their own independant suspension, as that would defeat the purpose of utilizing the overall weight of the roller on each barrel.
 
   / Ultimate Turf Roller #4  
blackmajicwoman said:
Note: On the 3rd pic...don't look into the ARC without the proper shade mask!!!

I LOOKED INTO THE ARC!!!! NOW WHAT!!!! :D

nice clean fab job. If your roller is tearing up your yard?? You are rolling it to much!! :D :D
 
   / Ultimate Turf Roller #5  
Fortunately I have a self-darkening computer screen so I am OK.

I would be concerned about too much soil compaction. Should a core aerator be used in conjunction with a heavy roller? Aerate before or after rolling?

I wonder if you could you use a small pavement roller on your lawn. Put it on vibrate. That would annoy the worms.
 
   / Ultimate Turf Roller
  • Thread Starter
#6  
Aeration is a must AFTER rolling. I used a 48" 3PH Turfvent core aerator...works really well.
 
   / Ultimate Turf Roller #7  
Hey your shop looks like mine, except your floor is clean and painted and the area isn't full of messy junk piled haphazardly.....

Nice roller. You know, I've seen a post (here maybe?) about a 250 gal propane tank converted to a roller. The round ends help keep the lawn from getting buggered up.

jb
 
   / Ultimate Turf Roller #9  
Looks great, I have been looking into a roller as I am tearing up my lawn a bit to grow some more weeds. I like the grate top, looks like it would fit a cooler full of beer perfectly. That might add to the compation as well!!!
 
   / Ultimate Turf Roller #10  
OWW! MY EYES!!!!! I forgot my welding mask! :D

Now this looks like something I'd like to do if I had the chance! Just the right degree of overkill, adjustability, and clean fabrication. Nice job!
 
   / Ultimate Turf Roller #11  
Nice looking fab work. I like the segmented rollers. I'll throw out another idea for a roller. Many years ago I helped a buddy build one for our grass runway. The rollers were a little smaller than yours, maybe 12"-14" but there were 4 of them in tandem. So the rolling area was about 8' wide by 6' long. the axles for the rollers were in bearings on heavy channel down each side. The idea was to carry each roller over small low spots and more weight on high spots. Filled with water it took a good size tractor to pull and we had to get well off the runway to turn around because of damage to the turf. Going straight down the runway it was amazing, smoothest grass I have ever landed on.

DRL
 
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   / Ultimate Turf Roller #12  
When building a roller like this what is better to use, a larger say 24" diameter tube, or a smaller 12-14" dia tube for teh roller? The larger diameter would certainly roll easier...
 
   / Ultimate Turf Roller
  • Thread Starter
#13  
The only reason I went with 16" diameter pipe for the barrels was that was the largest diameter pipe the local steel shop could cut squarely for me on their bandsaw...otherwise I would have gone at least to 18".

Although, I am not sure how much more roller my BX1500 could pull!
 
   / Ultimate Turf Roller #14  
blackmajicwoman said:
Aeration is a must AFTER rolling. I used a 48" 3PH Turfvent core aerator...works really well.

Then why do you roll ?? to get more seat time ?? :p
 
   / Ultimate Turf Roller #15  
Agggggggggggg.....I'm blinded now!!!:cool:

Nice job!! I am planning on building a roller from LP tanks(We covered that on an another post). If you are worried about compaction you could weld triangle steel plate and aerate at the same time. Roll and aerate at the same time!!
 
   / Ultimate Turf Roller #16  
Great job!!! Love your design.
This couldn't be more timely as I have just tore up my 15 acre pasture here in East Texas and am about to sprig it with Tifton 85 (going to use a manure spreader) and will need some way to roll it into the soil.
I would like your permission to duplicate what you have done. I will use the 18inch version you said you would have built as I am in the middle of oil country and it isn't a problem here for pipe or someone to cut it.
Would you have any sketches of you roller that you can post or send. I am particularly interested in how you dealt with the axle portions. Any additional photos would also be extremely helpful.
What colour are you going to paint it? Green or Orange?
Nice to see a creative solution to the problem.....Like the blue box in the background as well. You might also want to copy your post over to the WeldingWeb projects forum. I know the boys over there would really appreciate your efforts.
Thanks again for sharing your project with us.
Regards.
Glenn.
 

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