I don't know what to tell you about pulling the pinion nut off. When I do an axle the pinion is left on the third member (axle housing) and the resistance of the tires on the ground lets me loosen the pinion nut. With the housing already broken, I'd be nervous about applying too much torque on a breaker bar with it screwed to the housing. You need a service manual to know what the torque is on these. It will probably have shims under the nut or the teeth of the pinion too. Keep track of those, too. I don't think these have a crush sleeve.
You really need to access a manual to know what the bearing preload and pinion depth are supposed to be as well. These gears are constantly driving, and the 4wd selector only connects the already spinning gears to the transmission. If the gears are improperly set up, they will wear out prematurely, even though these aren't such a high rpm as automotive gears are.
Make sure you verify the surfaces of the pinion holder are square and flat. Otherwise, when torqued down, it will stress the casting, the ears, and/or the weld, and it will likely crack and break again.
I would really spend 15 minutes on the phone with Tractor Ernie and the places Norm mentioned, and see if they have a replacement. I hope it works out, take photos of your repair for us!