Makita 9005!
I have 2, one for cut off discs and the other 4 grinding or sanding.
Both are about 10-12 years old and both come from yard sales so they are well experienced. (and I buy discs in dz lots)
I do however thoroughly blow them clean after usage.
Buddy likes cheapies and I gather he trashes maybe 12 a year
Probably something to that blowing out/cleaning thing ...
I had my Milwaukee angle grinder for quite some time before I picked up the second one (a Harbor Freight cheapie with a slide on/off switch) ... so the Milwaukee saw a lot of use ... some of it pretty hard ...
My Sawzall also saw a good bit of hard use ...
When I say "hard use" I mean things like running for extended durations cutting 1/4" plate ... doing things like this makes them pretty hot ... to the point of the gearbox grease actually seeping out ...
It (along with the angle grinder) eventually developed a definite rapping in the gearbox ...
So about a month ago I called Milwaukee and ordered the correct grease for each tool - one type for the grinder and two other types for the Sawzall ... and tore them down, cleaned them out, and repacked them. Some of the gears in both were largely
dry, the grease having been flung to the far recesses of the case. Brushes in both were in great shape.
The difference was like night and day (quiet vs. noisy)
For grinders (or any tool with gears) that see a lot of heavy use this (pulling them apart and having a look) probably should be done on a regular basis ... like once per year. It really isn't that hard ... just takes a little time.
What came out of the Sawzall middle/intermediate gearbox, along with the tub of new, fresh grease:
And the front gearbox:
Front cleaned and repacked: