LD1
Epic Contributor
What will work better is 2 X 4" (1/4") channel with the flat side up and taper the 2" sides back 6" or so at the 'tips'
That is a reasonable priced material, stocked everywhere.
Your biggest challenge will be at the heels where you need good corner bracing (like triangulation with side plates).
On my CUT I designed them to be clamp on to my FEL bucket and I can lift as much as my FEL can handle.
While you said 48" long 28" will lift a 48" pallet if that pallet is evenly loaded.
48 up front is awkward so consider whatever is the shortest you can get away with.
Also with forks the load being way up front of a FEL C. of G. the capacity is way less, like as much as 50%.
OOPs see that you want 3 point, but basics still the same except heel triangulation is less of a problem as that would be offside and less of a hindrance.
As said, capacity will be lower than the actual lift force capabilities with lots depending on load distance from the rear axle.
If pressed I know how to calculate those C of G loads.
PS, I used to sell fork lift trucks.
Channel laid flat like that is really weak for its given weight