Thoughts on 02 2500HD

   / Thoughts on 02 2500HD #11  
2002 Duramax's did have injector problems.


Duramaxs in general have injector issues but those years were the worse. We have a 08 thats had multiple injector problem and are expensive to repair. But other truck have other issues so is what it is.

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   / Thoughts on 02 2500HD #12  
Too old. The chassis is salt rotten on my 2003. Run, run away from the LB7 2001 to mid 2004 Duramax diesel. The LLY and LBZ were ok until ULS diesel was priced higher than gasoline. It's now 2015, not 1989 to 2006. The EPA took away any advantages the light highway diesel had with emissions controls and ULSD $$$. Now a Chev 5.3L direct injection gasser is the pickup truck engine of choice for general motors. 355HP and 383lb ft of torque on gasoline, higher on E85.


Guess we need to know what he's towing. The 1/2 ton chevy with 5.3 is not sufficient for my use. But is a good motor.

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   / Thoughts on 02 2500HD #17  
Some other minor issues:
- the dash gauges can go all funky on you. At this point its not very expensive to fix, just annoying.
- wheel bearing units
- parking brakes are a pain to set up and if your annual inspection requires it, they usually fail.
- heater fan resistor fries. has on odd accounts caused vehicle fires
- grounds near the cab get weak due to corrosion and cause all kinds of weird behavior.
- electric shift transfer cases stepper motors fail or can be a simple switch issue
 
   / Thoughts on 02 2500HD #18  
Unless your mechanically inclined, the lb7 is a gamble. Even if injectors have been replaced. If they were cheap aftermarket units, it's no better off than it was before. I've had several customers learn this the hard way (they brought their own parts). Opening up the motor is fairly extensive so be prepared for a long haul, and do it right the first time.

Ask the person/place that's selling it to allow you to take it to a shop. Have the injector balance rates checked. At operating temp in neutral, any injectors beyond plus or minus 4mm3 - in gear, plus or minus 6, these injectors are bad. If they are more than halfway between zero and it's respective limit, it's fixing to be. A haze of gray smoke out the tail pipe will usually accompany this.

While the front end of these trucks can be tricky, they definitely have their advantages. Being independent suspension allows better grip in rough terrain. And if you've ever owned a solid axle truck and experienced death wobble, you'll welcome independent suspension with open arms. It just has to be maintained. Typically, if one piece is worn out, it all is. It's pricey, but fix it all. Don't replace one ball joint, replace 4. And never use house brand components on any 3/4 ton+ truck. Moog (or whatever is name brand elsewhere in the country) only. It's double the price for a reason.

The points about transfer case pump and encoder motors is spot on. Blower resistors, and the plugs melt. Instrument clusters fail frequently. All gm "drum in hat" ebrakes drag and wear out prematurely, even 1/2 ton. Definitely better off without emissions. And yes, it was lly's that overheat, not so much these. Seems like a long list, but ask me about my list for fords and dodges, just as long. Lol

Repowell, I would guess your extended crank and resulting pump failure were probably either an air leak in the fuel supply, or the suction side of the injection pump, which is my next suggestion to anyone. I would never own a duramax without installing a transfer pump. Gm is the only manufacturer that didn't use them. The injection pump has to siphon the fuel from the tank, through a (usually plugged up) fuel filter. A 24k psi pump with air bubbles in its lubricant isn't going to last long. With the resulting shards of metal, neither are the injectors.

Sorry dp, I have to disagree. I hate to hear you didn't have any luck with your lly. I just recently got rid of mine. 700 horsepower, daily driven for 2 years, not very lightly. No driveline or front end issues, or electrical, and the fit and finish was one of my favorites. And I've owned at least one of nearly all of the big 3's diesel trucks. The only issue I had was the one strong point that you encountered. The Allison won't hold much more than stock power without heavy modifications. At highway speeds I had to take nearly all boost out of tuning to keep the converter from blowing apart. Dodges are the same. This is one area that Ford really overkilled, thank goodness. My current truck is a 6.4 power stroke. The trans needs all its got.

Personally, I loved my duramax's. You can't beat the off-the-line power, which brings allot for daily driving satisfaction. Waiting on turbo lag gets really old. I would hesitate about the engine code, but only long enough to get the balance rates checked out. If they are near limits, use it to bargain and take the savings to a trusted shop. The rest of the mentioned issues can be a nag, but no worse than any other diesel, and even allot of gasser problems on a used truck
 
   / Thoughts on 02 2500HD #19  
2014 and later HD 1/2 ton Chev/GMC is rated for just under 10,000lbs. Most people if honest would admit that is enough capacity for their applications .
 
   / Thoughts on 02 2500HD #20  
Some other minor issues:
- the dash gauges can go all funky on you. At this point its not very expensive to fix, just annoying.
- wheel bearing units
- parking brakes are a pain to set up and if your annual inspection requires it, they usually fail.
- heater fan resistor fries. has on odd accounts caused vehicle fires
- grounds near the cab get weak due to corrosion and cause all kinds of weird behavior.
- electric shift transfer cases stepper motors fail or can be a simple switch issue
I'm having a problem maybe you can help me with.
My passenger side brake light burns out very quickly. Also the cab mounted brake lights don't work. And the trailer brake won't energize. If I use the button on the energizer unit in the truck, the brakes on the trailer work, but it doesn't work with just the use of the brake pedal.
Any ideas?
 

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