Got the cylinder mounted, used a 10.25” long x 1” pin to secure the top of the cylinder. Made a neat little captured setup out of it. It’s not 100% square but I *needed* the machine today so it is what it is. First time I’ve fired up my plasma in a while. Hand cut and smoothed with a flap wheel.
Welded to the pin, the original had a circlip on each side, but that method failed and caused damage. This way prevents the pin from wearing out the mounting flanges on the machine because it’s captured.
I installed grease fittings so I can keep the pins lubed easily instead of removing them to grease:
Aaaand didn’t pay close enough attention to the clearance I had between this cylinder end and a hydraulic fitting. Sheared it off five minutes after I installed the cylinder. D’oh! I’ll back it out and put a plug in or lower profile fitting. If plug, at least I can unscrew it to grease...
The test, I just wanted to see what it would lift with the newly rebuilt lift cylinder. My father (in the pic) had heel injections for plantar fasciitis on Friday, his feet hurt. I can’t lift the radiators myself, they’re probably 150-200lb/ea. Very heavy.
It lifted them, but I needed a younger cousin to help me balance the machine haha. I won’t push it that hard again, just wanted to know it’s limits. Me and my cousin total 300lbs and the rear tires were still bouncing a bit, so with a tipping load of 650lbs w/ a 175lb operator, I had to have nearly 1000lbs on the forks. Struggled a touch but lifted no problem on a medium idle!
This sucker paid for itself today!