Noise Insulation for shop compressor?

   / Noise Insulation for shop compressor? #131  
I see it at $1400 at aircompressorsdirect. The more expensive version has a dryer built in.
 
   / Noise Insulation for shop compressor?
  • Thread Starter
#132  
I see it at $1400 at aircompressorsdirect. The more expensive version has a dryer built in.

Aha thanks Pat... I was not interested enough to research what the high dollar price was getting you. That makes sense. If I was doing it over again, I would probably consider the $1400 ultra quiet machine but unless I could get $500 for mine, it isn't in the cards.
 
   / Noise Insulation for shop compressor?
  • Thread Starter
#133  
Adding those silencers many times will drop sound level 3dB and that amounts to HALVING the noise level.

Understanding the 3dB rule for controlling workplace noise levels

Okay a bit deeper dive into my Husky 3.7hp 60gal compressor...

Pulleys
Motor = 4in
Compressor 12in
Centers 10in

Motor = 3450rpm
Compressor = 1150rpm

View attachment 667348

Compressor is mounted on double sheet of 3/4in plywood and HF 3in polyurethane casters.

Noise (pretty much against wall)

88dB @3ft
85dB @6ft

Noise (compressor 3ft from wall and rotated 90deg so front/back not facing wall)

86dB @3ft
83dB @6ft

Compressor intake on top with filter on side. 2 intake ports about 1.25in by .5in (a little smaller but couldn't fit my calipers)

View attachment 667351 View attachment 667352
Well my little redneck experiment didn't yield much but I dropped the sound a bit by adding some sound proofing material on the adjacent cabinet sides and 'roof' and a wool throw rug hung on the back (drywall) wall. Also wrapped a HF moving blanket around the tank.

IMG_4896.jpg IMG_4897.jpg

And the results...

Noise (pretty much against wall w/o any insulation)

88dB @3ft
85dB @6ft

Noise (pretty much against wall w/ some back and side insulation along with wrapping the tank with HF moving blanket)

87dB @3ft
84dB @6ft

Does seem just a little muted and not as high pitched (a little easier on the ears). Didn't cost me much. Not as quiet as pulling away from the wall but a duller sound. It's better.

Now I'm thinking of a heavy blanket hanging between earshot and the compressor. Stay tuned. :D
 
   / Noise Insulation for shop compressor? #134  
...
Now I'm thinking of a heavy blanket hanging between earshot and the compressor. Stay tuned. :D

That's what I thought you were going to do when you mentioned a blanket or moving quilt. Temp tacking it up in front of it and see what it muffles.
 
   / Noise Insulation for shop compressor?
  • Thread Starter
#135  
That's what I thought you were going to do when you mentioned a blanket or moving quilt. Temp tacking it up in front of it and see what it muffles.
Tacked up a cheap HF moving blanket to serve as a curtain so now enclosed on all but one side left open for air/ventilation. A face on view and a view 'behind the curtain'.

IMG_4901.jpeg IMG_4900.jpeg

Noise from front (w/ some back and side insulation along with wrapping the tank with HF moving blanket)

87dB @3ft
84dB @6ft

Noise from front (w/ added hanging blanket partially enclosed)

84dB @3ft
82dB @6ft

Some definite muffling going on. The frequency seems a less piercing as well. Still louder than desired but this is encouraging. Now I am on a pursuit for a heavier/thicker blanket that could be a short term solution. It isn't ideal from an ergonomics standpoint though. I can't easily see my on/off and pressure gauges and it is kinda in the way of things.

Have dropped the levels by 4dB so far but I am running out 'in place' ideas other than a heavier curtain. I could move it to the far corner of the shop but that would be a real pain to move other shelving and reroute the plumbing.
 
   / Noise Insulation for shop compressor? #136  
Tacked up a cheap HF moving blanket to serve as a curtain so now enclosed on all but one side left open for air/ventilation. A face on view and a view 'behind the curtain'.

View attachment 668361 View attachment 668360

Noise from front (w/ some back and side insulation along with wrapping the tank with HF moving blanket)

87dB @3ft
84dB @6ft

Noise from front (w/ added hanging blanket partially enclosed)

84dB @3ft
82dB @6ft

Some definite muffling going on. The frequency seems a less piercing as well. Still louder than desired but this is encouraging. Now I am on a pursuit for a heavier/thicker blanket that could be a short term solution. It isn't ideal from an ergonomics standpoint though. I can't easily see my on/off and pressure gauges and it is kinda in the way of things.

Have dropped the levels by 4dB so far but I am running out 'in place' ideas other than a heavier curtain. I could move it to the far corner of the shop but that would be a real pain to move other shelving and reroute the plumbing.

I see egg carton shaped acoustical sound deadening foam on Amazon so if your moving blanket helped then perhaps the foam would really work well. I have a heavyweight moving blanket to try also.
 
   / Noise Insulation for shop compressor?
  • Thread Starter
#137  
I see egg carton shaped acoustical sound deadening foam on Amazon so if your moving blanket helped then perhaps the foam would really work well. I have a heavyweight moving blanket to try also.
I have two concerns with the egg crate foam.

1. Very flammable
2. Dust trap

I think heavy wool/cotton is probably better than foam for these reasons but more expensive too.
 
   / Noise Insulation for shop compressor? #138  
Perhaps they make fire resistant acoustical foam? I would box the compressor in, line box with foam and perhaps duct in a little outside air for cooling. It all depends on how the heavy moving blanket works. I want to get the sound down to 75-76dB or close.
 
   / Noise Insulation for shop compressor?
  • Thread Starter
#139  
Okay, for chits and giggles, I tacked up a second HF blanket, this time closing off the open end and wrapping it most of the way around giving me a double wall facing the shop. Now the only fresh air will pull and escape from the 24in gap at the bottom.

Noise from front (w/ added hanging blanket partially enclosed)

84dB @3ft
82dB @6ft

Noise from front (w/ added 2nd hanging blanket and fully enclosed except for bottom)

81dB @3ft
79dB @6ft

A further 3dB drop! :dance1: For a total loss of 7dB. I think that is pretty good.

Again, noticeable and even more pleasant sounding (muffled) if that makes sense. The higher pitches are welcomely absent.

Now my concern is the temperature of the compressor head. I would like to know if with repeated cycling, the temp is much hotter than the default. I should have measured that before I got started with this MacGyver project.
 
   / Noise Insulation for shop compressor? #140  
Just for a couple minutes, make it all the way to the floor, so it's enclosed on all 4 sides, the top, and the bottom and take some quick measurements. It would be interesting to see how much sound escapes that bottom. I'm happy to hear the higher pitches are noticeable less.
 

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