RobJ said:
OK Rob lets make it part of this story... hehe
I read the thread you mention but don't remember the details. Did the front end fail due to over usage, poor design, old age (probably not this one, how many hours), or poor operator knowledge of said function (hey it happens and I had to toss it in for fun), or poor maintenance.
I'm not picking on you but you have the noodle up top to look at your tractor and design and make a good guess as to why it failed. (that's a complement BTW).
Rob
I know you're not picking on me and I'll tell you what I think.
Most of the smaller 4wd tractors we have use a reduction gearing for the front drives, like you say for more ground clearance. They do it through a combination of small bevel or miter gears driving (in my case) fairly large and heavy front tires. IMHO, this is an inherently weak configuration. The larger Ag and industrial tractors use a direct drive with a "U" joint to the wheel for the front drive which is much stronger. It can be made much beefier and has less parts to break.
So in my case, I loaded the fronts for more traction, (mine are 6.00 x 16) which added to weight the front drives had to move ... this is not recommended by most manufactures, but I did it anyway. I also used 4wd while having a super heavy load in the bucket doing loader work on my muddy road. This is also not recommended but I did it anyway. Since it was pouring, muddy and slippery, I used my shuttle shift forward and backwards at in a higher gear than normal, slamming forward and backward with many heavy loads in the bucket while in 4wd. That kind of work places enormous stress on those little driving gears in the front and consequently I sheared the teeth off one of the small gears.
OK, Ok, so I screwed up and pushed the intended usage over the recommended limits. Better stated is I abused it. It was not wear, it was breakage due to excessive stress placed on the design by overloading what the teeth could take. Kind of like ramming a tree with your bucket and FL and bending or breaking something. But in any case, the way I use my tractor, I think that gear reduction front drive system is a weak design. In fact, the small gear on the other front drive showed excessive wear from having used it like that from the beginning. I think if I didn't have an excessive load or if I didn't ram it back and forth it would have lasted a lot longer. But I don't use it like that.
No doubt, the more you use anything the more it will wear. It comes down to what you got and what you want to do with it. I've blown up lots of good tools doing similar abusive things. Every tool has it's limits.
Mine is a 55hp tractor on the larger side, where some manufactures make the break off and switch to the direct front wheel drive system. I've seen it on a new 55hp 4wd DF, which I think is a real plus, but it was not available when I made my choice of tractors. It is usually available on larger 4wd tractors though.
So I would say it was a case of flagrant operator malfunction.
